Used car guide · 1996–2016

BMW 528i common problems and MOT failures

What goes wrong on a used BMW 528i, year by year: known faults from UK buying guides, the parts flagged at MOT more than on other cars (from 5,471 MOTs done during 2023–2025), and what to check before you buy one.

5,471MOTs done in 2023–2025, all years of this model
6known faults across all years

Pick the year

Most years have their own guide. The year is when the car was first registered (it’s on the logbook, or check the reg below).

201620152014201320122011201020001999199819971996

What usually goes wrong with a BMW 528i?

Known faults reported by owners, mechanics and UK buying guides, in our own words. Most apply to certain years or engines only, so check which the car has.

  • Timing chain wear

    Cars registered 2010–2016 · All engines

    Wear in the timing chain guides and tensioner shows up as a grinding or rattling noise at start-up. Putting it right is a big job with a big bill.

    At the viewing: Start the engine from cold and listen for grinding or rattling in the first few seconds.

    Source: Haynes: BMW 5-Series common problems (2010-2017)

  • EGR cooler recall (diesel)

    Cars registered 2010–2016 · Diesel

    Over 220,000 BMWs were recalled because the EGR cooler could leak and, in rare cases, cause a fire.

    At the viewing: Ask a BMW dealer to check the VIN for outstanding recalls.

    Source: Haynes: BMW 5-Series common problems (2010-2017)

  • Wet passenger footwell

    Cars registered 2010–2016 · All engines

    A leak at the heater blower housing can soak the front passenger carpet, often noticed as a musty smell.

    At the viewing: Feel the passenger-side carpet for damp and sniff for mustiness.

    Source: Haynes: BMW 5-Series common problems (2010-2017)

  • Cranks but won’t start

    Cars registered 2010–2016 · All engines

    A failing fuel pump control unit can stop the engine firing even though it turns over. It has to be replaced.

    At the viewing: Make sure it starts promptly every time you try.

    Source: Haynes: BMW 5-Series common problems (2010-2017)

  • Noisy or odd-feeling steering

    Cars registered 2010–2016 · All engines

    Air getting into the power steering, usually from a failing pump, makes the steering noisy.

    At the viewing: Turn the wheel lock to lock with the engine running and listen for whining.

    Source: Haynes: BMW 5-Series common problems (2010-2017)

  • Ticking from a front wheel

    Cars registered 2010–2016 · All engines

    A brake disc that sits too close to the wheel bearing can tick on every turn. A small spacer fixes it.

    At the viewing: Drive slowly with the window down and listen for ticking.

    Source: Haynes: BMW 5-Series common problems (2010-2017)

Common BMW 528i MOT failures to check

Parts flagged at MOT well above the usual rate for cars the same age. From the DVSA’s results for every MOT done in Great Britain during 2023–2025.

  • Anti-roll bar link joints

    up to 4.8× usual

    Stands out on cars registered in 1998, 1999 and 2000.

    Rough price £60–£150 (one joint) ClickMechanic

    At the viewing: Listen for knocking over bumps and check the rubber boots behind the wheels aren't split.

  • Corroded fuel pipes

    up to 6.1× usual

    Stands out on cars registered in 1999 and 2000.

    Rough price £100–£400 our estimate

    At the viewing: Ask to see underneath, or check the MOT advisories: corroded brake or fuel pipes get worse every year and fail the MOT when they do.

  • Airbag warning light

    up to 5.3× usual

    Stands out on cars registered in 1998 and 2000.

    Rough price £10–£80 our estimate

    At the viewing: Ask a friend to check every light while you work the switches: indicators, brake lights, fog lights and reversing lights.

  • Steering rack

    up to 3.6× usual

    Stands out on cars registered in 1999 and 2000.

    Rough price £100–£450 our estimate

    At the viewing: On a straight road the steering wheel should sit straight. Listen for knocks when turning, and check the steering feels even.

  • Engine oil leaks

    up to 1.8× usual

    Stands out on cars registered in 1999 and 2000.

    Rough price £80–£600 our estimate

    At the viewing: Look under the engine and where the car is usually parked for fresh oil. Ask whether the leak has been looked at.

BMW 528i MOT pass rate by year

Older cars fail more, so compare each year with all cars registered the same year.

YearPass first timeAll cars that yearMOT tests
201687%77% +10468 (small sample)
201586%74% +12736
201486%70% +16471 (small sample)
201377%67% +10300 (small sample)
201286%64% +22210 (small sample)
201178%62% +16483 (small sample)
201075%60% +15468 (small sample)
200065%61% +4595
199963%63% +0689
199861%65% -4590
199764%65% -1287 (small sample)
199660%66% -6174 (small sample)

Questions to ask the seller before buying a BMW 528i

Ask before you travel to see it. A seller who knows the car will have answers, and receipts.

  1. Has the timing chain or its guides been replaced, and is there an invoice?
  2. Any recent work on the anti-roll bar link joints? (Flagged at MOT 4.8× as often on the BMW 528i as on other cars the same age.)
  3. Any recent work on the corroded fuel pipes? (Flagged at MOT 6.1× as often on the BMW 528i as on other cars the same age.)
  4. Any recent work on the airbag warning light? (Flagged at MOT 5.3× as often on the BMW 528i as on other cars the same age.)
  5. Can I see the service history and receipts for any big jobs?

Looking at a BMW 528i?

Check the actual car: its own MOT history, whether it already shows these weak spots and what to ask the seller. Free, no sign-up.

Where this comes from: MOT figures are the DVSA’s anonymised results for every MOT test done in Great Britain during 2023–2025, grouped by the year each car was first registered. How many are on the road is from the Department for Transport’s vehicle licensing statistics. Known faults are from UK buying guides, in our own words, with links. How we score