Used car guide

2006 Chevrolet Kalos: common problems and MOT failures

What MOT testers find on the Chevrolet Kalos first registered in 2006: we looked at the 1,630 MOTs these cars had during 2023–2025. Plus known faults and what to look at before you buy one.

1,630MOTs of 2006 cars, done in 2023–2025
48%pass first time (all 2006 cars: 56%)
3,800typical miles a year
2.2×the usual rate for suspension arm bushes and joints

What goes wrong more than usual on a 2006 Chevrolet Kalos?

Parts flagged at MOT more often on the 2006 Chevrolet Kalos than on all cars registered in 2006.

  • Suspension arm bushes and joints2.2× usual
    Chevrolet Kalos
    23.3% All 2006 cars
    10.6%

    Failed outright at MOT: 8.2%, against 2.4% of all 2006 cars. The rest were advisories or minor defects.

    Rough price £120–£180 (one arm) ClickMechanic

    At the viewing: Listen for clunks over bumps and feel for the steering wandering. Worn arm bushes show as cracked rubber near the wheels.

  • Braking performance2.6× usual
    Chevrolet Kalos
    18.1% All 2006 cars
    6.9%

    Failed outright at MOT: 8.5%, against 2.9% of all 2006 cars. The rest were advisories or minor defects.

    Rough price £100–£350 our estimate

    At the viewing: On a quiet road, brake firmly from about 30mph. The car should stop straight without pulling.

  • Engine oil leaks1.8× usual
    Chevrolet Kalos
    21.7% All 2006 cars
    12.3%

    Failed outright at MOT: 0.6%, against 0.3% of all 2006 cars. The rest were advisories or minor defects.

    Rough price £80–£600 our estimate

    At the viewing: Look under the engine and where the car is usually parked for fresh oil. Ask whether the leak has been looked at.

  • Track rod ends2.2× usual
    Chevrolet Kalos
    12.3% All 2006 cars
    5.5%

    Failed outright at MOT: 7.6%, against 2.4% of all 2006 cars. The rest were advisories or minor defects.

    Rough price £50–£150 (one end, plus about £30–£50 if it needs a wheel alignment) ClickMechanic

    At the viewing: On a straight road the steering wheel should sit straight. Listen for knocks when turning, and check the steering feels even.

  • Rust around suspension or steering mountings2.3× usual
    Chevrolet Kalos
    10.9% All 2006 cars
    4.8%

    Failed outright at MOT: 7.7%, against 2.4% of all 2006 cars. The rest were advisories or minor defects.

    Rough price £100–£450 our estimate

    At the viewing: On a straight road the steering wheel should sit straight. Listen for knocks when turning, and check the steering feels even.

Common 2006 Chevrolet Kalos MOT failures and advisories

The share of 2006 Chevrolet Kalos MOT tests where testers flagged each area, as a fail or an advisory. Rough prices are typical independent-garage costs.

  • Suspension
    58% of testsRough price £120–£400

    At the viewing: Listen for knocks over speed bumps, and look behind each front wheel for a snapped coil spring.

  • Lights and electrics
    45% of testsRough price £10–£80

    At the viewing: Ask a friend to check every light, including brake lights and indicators, while you operate them.

  • Brakes
    39% of testsRough price £150–£350

    At the viewing: Look for a lip on the disc edges and feel for judder or pulling when braking firmly from about 40mph.

  • Tyres
    36% of testsRough price £70–£150

    At the viewing: Check the tread on all four tyres, including the inside edges, and look for cracks or bulges.

  • Oil and fluid leaks
    23% of testsRough price £80–£600

    At the viewing: Look under the engine and on the ground where the car is usually parked for fresh oil or fluid.

  • Wipers, windscreen and mirrors
    14% of testsRough price £15–£250

    At the viewing: Check for chips in the driver's view, and test the wipers and washers.

Questions to ask the seller before buying a 2006 Chevrolet Kalos

Ask before you travel to see it. A seller who knows the car will have answers, and receipts.

  1. Any recent work on the suspension arm bushes and joints? (Flagged at MOT 2.2× as often on the 2006 Chevrolet Kalos as on other cars the same age.)
  2. Any recent work on the braking performance? (Flagged at MOT 2.6× as often on the 2006 Chevrolet Kalos as on other cars the same age.)
  3. Any recent work on the engine oil leaks? (Flagged at MOT 1.8× as often on the 2006 Chevrolet Kalos as on other cars the same age.)
  4. Can I see the service history and receipts for any big jobs?

Looking at a Chevrolet Kalos?

Check the actual car: its own MOT history, mileage and what to ask the seller. Free, no sign-up.

Other years

Every year of the Chevrolet Kalos compared

YearMOT testsMost flagged
20081,919Suspension 57%
20072,621Suspension 56%
20051,304Suspension 59%

Where this comes from: the DVSA's anonymised results for every MOT test done in Great Britain during 2023–2025, counting the MOTs of Chevrolet Kalos cars first registered in 2006. "Flagged" includes advisories, so it isn't the same as a fail rate. How we score