Used car guide

1991 Ford Sierra: common problems and MOT failures

What MOT testers find on the Ford Sierra first registered in 1991: we looked at the 989 MOTs these cars had during 2023–2025. Plus known faults and what to look at before you buy one.

989MOTs of 1991 cars, done in 2023–2025
86%pass first time (all 1991 cars: 71%)
1,600typical miles a year
15%had brakes flagged

Common 1991 Ford Sierra MOT failures and advisories

The share of 1991 Ford Sierra MOT tests where testers flagged each area, as a fail or an advisory. Rough prices are typical independent-garage costs.

  • Brakes
    15% of testsRough price £150–£350

    At the viewing: Look for a lip on the disc edges and feel for judder or pulling when braking firmly from about 40mph.

  • Suspension
    14% of testsRough price £120–£400

    At the viewing: Listen for knocks over speed bumps, and look behind each front wheel for a snapped coil spring.

  • Lights and electrics
    11% of testsRough price £10–£80

    At the viewing: Ask a friend to check every light, including brake lights and indicators, while you operate them.

  • Oil and fluid leaks
    10% of testsRough price £80–£600

    At the viewing: Look under the engine and on the ground where the car is usually parked for fresh oil or fluid.

  • Rust and bodywork
    7% of testsRough price £150–£1,000

    At the viewing: Check the sills, wheel arches and underneath for rust, and look along the panels for uneven gaps or paint.

  • Exhaust and emissions
    6% of testsRough price £100–£1,200

    At the viewing: Look for black soot in the tailpipe, listen for blowing from the exhaust and check for engine or DPF warning lights.

Questions to ask the seller before buying a 1991 Ford Sierra

Ask before you travel to see it. A seller who knows the car will have answers, and receipts.

  1. Can I see the service history and receipts for any big jobs?

Looking at a Ford Sierra?

Check the actual car: its own MOT history, mileage and what to ask the seller. Free, no sign-up.

Other years

Every year of the Ford Sierra compared

YearMOT testsMost flagged
1993287Suspension 16%
19921,025Suspension 17%
19901,188Brakes 13%
1989–Too few tests
1988–Too few tests
1987–Too few tests
1986–Too few tests
1985–Too few tests
1984–Too few tests
1983–Too few tests
1982–Too few tests

Where this comes from: the DVSA's anonymised results for every MOT test done in Great Britain during 2023–2025, counting the MOTs of Ford Sierra cars first registered in 1991. "Flagged" includes advisories, so it isn't the same as a fail rate. How we score