2004 Hyundai Terracan: common problems and MOT failures
What MOT testers find on the Hyundai Terracan first registered in 2004: we looked at the 798 MOTs these cars had during 2023–2025. Plus known faults and what to look at before you buy one.
What goes wrong more than usual on a 2004 Hyundai Terracan?
Parts flagged at MOT more often on the 2004 Hyundai Terracan than on all cars registered in 2004.
- Wheel bearings3.4× usualHyundai Terracan12.8% All 2004 cars3.8%
Failed outright at MOT: 0.8%, against 1.4% of all 2004 cars. The rest were advisories or minor defects.
Rough price £120–£300 (one bearing) ClickMechanicAt the viewing: Listen for a hum or growl that changes as you steer at speed.
- Chassis rust or damage3.4× usualHyundai Terracan12.2% All 2004 cars3.6%
Failed outright at MOT: 2.1%, against 1.1% of all 2004 cars. The rest were advisories or minor defects.
Rough price £150–£1,000 our estimateAt the viewing: Check the sills, wheel arches and underneath for rust, and look along the panels for uneven gaps or paint.
- Anti-roll bar bushes and joints5.2× usualHyundai Terracan8.8% All 2004 cars1.7%
Failed outright at MOT: 2%, against 0.4% of all 2004 cars. The rest were advisories or minor defects.
Rough price £100–£280 (pair of drop links) CheckatradeAt the viewing: Drive slowly over bumps and listen for a knock or rattle from the front. Worn anti-roll bar links are a cheap fix.
- Track rod ends2× usualHyundai Terracan13.3% All 2004 cars6.5%
Failed outright at MOT: 7.9%, against 3% of all 2004 cars. The rest were advisories or minor defects.
Rough price £50–£150 (one end, plus about £30–£50 if it needs a wheel alignment) ClickMechanicAt the viewing: On a straight road the steering wheel should sit straight. Listen for knocks when turning, and check the steering feels even.
- Suspension arm2.9× usualHyundai Terracan9.8% All 2004 cars3.4%
Failed outright at MOT: 3.6%, against 0.4% of all 2004 cars. The rest were advisories or minor defects.
Rough price £120–£180 (one arm) ClickMechanicAt the viewing: Listen for clunks over bumps and feel for the steering wandering. Worn arm bushes show as cracked rubber near the wheels.
Tyre condition: 4.4% here, against 14.5% of all 2004 cars. Coil springs: 4.1% here, against 10.7% of all 2004 cars.
Common 2004 Hyundai Terracan MOT failures and advisories
The share of 2004 Hyundai Terracan MOT tests where testers flagged each area, as a fail or an advisory. Rough prices are typical independent-garage costs.
- Suspension50% of testsRough price £120–£400
At the viewing: Listen for knocks over speed bumps, and look behind each front wheel for a snapped coil spring.
- Brakes49% of testsRough price £150–£350
At the viewing: Look for a lip on the disc edges and feel for judder or pulling when braking firmly from about 40mph.
- Lights and electrics44% of testsRough price £10–£80
At the viewing: Ask a friend to check every light, including brake lights and indicators, while you operate them.
- Rust and bodywork22% of testsRough price £150–£1,000
At the viewing: Check the sills, wheel arches and underneath for rust, and look along the panels for uneven gaps or paint.
- Oil and fluid leaks20% of testsRough price £80–£600
At the viewing: Look under the engine and on the ground where the car is usually parked for fresh oil or fluid.
- Tyres19% of testsRough price £70–£150
At the viewing: Check the tread on all four tyres, including the inside edges, and look for cracks or bulges.
Questions to ask the seller before buying a 2004 Hyundai Terracan
Ask before you travel to see it. A seller who knows the car will have answers, and receipts.
- Any recent work on the wheel bearings? (Flagged at MOT 3.4× as often on the 2004 Hyundai Terracan as on other cars the same age.)
- Any recent work on the chassis rust or damage? (Flagged at MOT 3.4× as often on the 2004 Hyundai Terracan as on other cars the same age.)
- Any recent work on the anti-roll bar bushes and joints? (Flagged at MOT 5.2× as often on the 2004 Hyundai Terracan as on other cars the same age.)
- Can I see the service history and receipts for any big jobs?
Looking at a Hyundai Terracan?
Check the actual car: its own MOT history, mileage and what to ask the seller. Free, no sign-up.
Other years
Every year of the Hyundai Terracan compared
| Year | MOT tests | Most flagged |
|---|---|---|
| 2007 | 727 | Brakes 49% |
| 2006 | 869 | Brakes 48% |
| 2005 | 1,098 | Brakes 48% |
| 2003 | 276 | Suspension 46% |
Where this comes from: the DVSA's anonymised results for every MOT test done in Great Britain during 2023–2025, counting the MOTs of Hyundai Terracan cars first registered in 2004. "Flagged" includes advisories, so it isn't the same as a fail rate. How we score