Used car guide

2004 Hyundai Terracan: common problems and MOT failures

What MOT testers find on the Hyundai Terracan first registered in 2004: we looked at the 798 MOTs these cars had during 2023–2025. Plus known faults and what to look at before you buy one.

798MOTs of 2004 cars, done in 2023–2025
55%pass first time (all 2004 cars: 57%)
5,800typical miles a year
3.4×the usual rate for wheel bearings

What goes wrong more than usual on a 2004 Hyundai Terracan?

Parts flagged at MOT more often on the 2004 Hyundai Terracan than on all cars registered in 2004.

  • Wheel bearings3.4× usual
    Hyundai Terracan
    12.8% All 2004 cars
    3.8%

    Failed outright at MOT: 0.8%, against 1.4% of all 2004 cars. The rest were advisories or minor defects.

    Rough price £120–£300 (one bearing) ClickMechanic

    At the viewing: Listen for a hum or growl that changes as you steer at speed.

  • Chassis rust or damage3.4× usual
    Hyundai Terracan
    12.2% All 2004 cars
    3.6%

    Failed outright at MOT: 2.1%, against 1.1% of all 2004 cars. The rest were advisories or minor defects.

    Rough price £150–£1,000 our estimate

    At the viewing: Check the sills, wheel arches and underneath for rust, and look along the panels for uneven gaps or paint.

  • Anti-roll bar bushes and joints5.2× usual
    Hyundai Terracan
    8.8% All 2004 cars
    1.7%

    Failed outright at MOT: 2%, against 0.4% of all 2004 cars. The rest were advisories or minor defects.

    Rough price £100–£280 (pair of drop links) Checkatrade

    At the viewing: Drive slowly over bumps and listen for a knock or rattle from the front. Worn anti-roll bar links are a cheap fix.

  • Track rod ends2× usual
    Hyundai Terracan
    13.3% All 2004 cars
    6.5%

    Failed outright at MOT: 7.9%, against 3% of all 2004 cars. The rest were advisories or minor defects.

    Rough price £50–£150 (one end, plus about £30–£50 if it needs a wheel alignment) ClickMechanic

    At the viewing: On a straight road the steering wheel should sit straight. Listen for knocks when turning, and check the steering feels even.

  • Suspension arm2.9× usual
    Hyundai Terracan
    9.8% All 2004 cars
    3.4%

    Failed outright at MOT: 3.6%, against 0.4% of all 2004 cars. The rest were advisories or minor defects.

    Rough price £120–£180 (one arm) ClickMechanic

    At the viewing: Listen for clunks over bumps and feel for the steering wandering. Worn arm bushes show as cracked rubber near the wheels.

Better than most

Tyre condition: 4.4% here, against 14.5% of all 2004 cars. Coil springs: 4.1% here, against 10.7% of all 2004 cars.

Common 2004 Hyundai Terracan MOT failures and advisories

The share of 2004 Hyundai Terracan MOT tests where testers flagged each area, as a fail or an advisory. Rough prices are typical independent-garage costs.

  • Suspension
    50% of testsRough price £120–£400

    At the viewing: Listen for knocks over speed bumps, and look behind each front wheel for a snapped coil spring.

  • Brakes
    49% of testsRough price £150–£350

    At the viewing: Look for a lip on the disc edges and feel for judder or pulling when braking firmly from about 40mph.

  • Lights and electrics
    44% of testsRough price £10–£80

    At the viewing: Ask a friend to check every light, including brake lights and indicators, while you operate them.

  • Rust and bodywork
    22% of testsRough price £150–£1,000

    At the viewing: Check the sills, wheel arches and underneath for rust, and look along the panels for uneven gaps or paint.

  • Oil and fluid leaks
    20% of testsRough price £80–£600

    At the viewing: Look under the engine and on the ground where the car is usually parked for fresh oil or fluid.

  • Tyres
    19% of testsRough price £70–£150

    At the viewing: Check the tread on all four tyres, including the inside edges, and look for cracks or bulges.

Questions to ask the seller before buying a 2004 Hyundai Terracan

Ask before you travel to see it. A seller who knows the car will have answers, and receipts.

  1. Any recent work on the wheel bearings? (Flagged at MOT 3.4× as often on the 2004 Hyundai Terracan as on other cars the same age.)
  2. Any recent work on the chassis rust or damage? (Flagged at MOT 3.4× as often on the 2004 Hyundai Terracan as on other cars the same age.)
  3. Any recent work on the anti-roll bar bushes and joints? (Flagged at MOT 5.2× as often on the 2004 Hyundai Terracan as on other cars the same age.)
  4. Can I see the service history and receipts for any big jobs?

Looking at a Hyundai Terracan?

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Other years

Every year of the Hyundai Terracan compared

YearMOT testsMost flagged
2007727Brakes 49%
2006869Brakes 48%
20051,098Brakes 48%
2003276Suspension 46%

Where this comes from: the DVSA's anonymised results for every MOT test done in Great Britain during 2023–2025, counting the MOTs of Hyundai Terracan cars first registered in 2004. "Flagged" includes advisories, so it isn't the same as a fail rate. How we score