Used car guide

2002 Kia RIO: common problems and MOT failures

What MOT testers find on the Kia RIO first registered in 2002: we looked at the 280 MOTs these cars had during 2023–2025. Plus known faults and what to look at before you buy one.

Small sample: there were only 280 MOTs of these cars during 2023–2025, so treat the percentages as rough. The known faults below don't depend on it.

280MOTs of 2002 cars, done in 2023–2025
49%pass first time (all 2002 cars: 58%)
3,000typical miles a year
6.5×the usual rate for wheel bearings

What goes wrong more than usual on a 2002 Kia RIO?

Parts flagged at MOT more often on the 2002 Kia RIO than on all cars registered in 2002.

  • Wheel bearings6.5× usual
    Kia RIO
    25.4% All 2002 cars
    3.9%

    Failed outright at MOT: 10.7%, against 1.2% of all 2002 cars. The rest were advisories or minor defects.

    Rough price £120–£300 (one bearing) ClickMechanic

    At the viewing: Listen for a hum or growl that changes as you steer at speed.

  • Rigid brake pipes1.8× usual
    Kia RIO
    32.9% All 2002 cars
    18.2%

    Failed outright at MOT: 6.8%, against 2.9% of all 2002 cars. The rest were advisories or minor defects.

    Rough price £100–£400 our estimate

    At the viewing: Ask to see underneath, or check the MOT advisories: corroded brake or fuel pipes get worse every year and fail the MOT when they do.

  • Headlights2.1× usual
    Kia RIO
    22.1% All 2002 cars
    10.7%

    Failed outright at MOT: 6.4%, against 4.3% of all 2002 cars. The rest were advisories or minor defects.

    Rough price £40–£400 our estimate

    At the viewing: Check both headlights on dipped and full beam, and look for cloudy or cracked lenses.

  • Rust around suspension or steering mountings2.6× usual
    Kia RIO
    17.1% All 2002 cars
    6.7%

    Failed outright at MOT: 10.4%, against 3.5% of all 2002 cars. The rest were advisories or minor defects.

    Rough price £100–£450 our estimate

    At the viewing: On a straight road the steering wheel should sit straight. Listen for knocks when turning, and check the steering feels even.

  • Braking performance2.2× usual
    Kia RIO
    17.5% All 2002 cars
    7.8%

    Failed outright at MOT: 8.2%, against 3.4% of all 2002 cars. The rest were advisories or minor defects.

    Rough price £100–£350 our estimate

    At the viewing: On a quiet road, brake firmly from about 30mph. The car should stop straight without pulling.

Common 2002 Kia RIO MOT failures and advisories

The share of 2002 Kia RIO MOT tests where testers flagged each area, as a fail or an advisory. Rough prices are typical independent-garage costs.

  • Brakes
    57% of testsRough price £150–£350

    At the viewing: Look for a lip on the disc edges and feel for judder or pulling when braking firmly from about 40mph.

  • Lights and electrics
    47% of testsRough price £10–£80

    At the viewing: Ask a friend to check every light, including brake lights and indicators, while you operate them.

  • Suspension
    45% of testsRough price £120–£400

    At the viewing: Listen for knocks over speed bumps, and look behind each front wheel for a snapped coil spring.

  • Tyres
    30% of testsRough price £70–£150

    At the viewing: Check the tread on all four tyres, including the inside edges, and look for cracks or bulges.

  • Oil and fluid leaks
    27% of testsRough price £80–£600

    At the viewing: Look under the engine and on the ground where the car is usually parked for fresh oil or fluid.

  • Wipers, windscreen and mirrors
    17% of testsRough price £15–£250

    At the viewing: Check for chips in the driver's view, and test the wipers and washers.

Questions to ask the seller before buying a 2002 Kia RIO

Ask before you travel to see it. A seller who knows the car will have answers, and receipts.

  1. Any recent work on the wheel bearings? (Flagged at MOT 6.5× as often on the 2002 Kia RIO as on other cars the same age.)
  2. Any recent work on the rigid brake pipes? (Flagged at MOT 1.8× as often on the 2002 Kia RIO as on other cars the same age.)
  3. Any recent work on the headlights? (Flagged at MOT 2.1× as often on the 2002 Kia RIO as on other cars the same age.)
  4. Can I see the service history and receipts for any big jobs?

Looking at a Kia RIO?

Check the actual car: its own MOT history, mileage and what to ask the seller. Free, no sign-up.

Other years

Every year of the Kia RIO compared

YearMOT testsMost flagged
2023199Tyres 8%
20224,885Tyres 15%
20217,219Tyres 20%
202010,019Tyres 22%
201914,358Tyres 25%
201816,943Tyres 29%
201723,978Tyres 31%
201626,231Tyres 32%
201533,792Tyres 32%
201432,699Tyres 33%
201329,473Brakes 34%
201226,746Brakes 35%
201120,317Suspension 50%
201017,923Suspension 54%
200914,107Suspension 54%
20085,967Suspension 59%
20073,499Suspension 57%
20062,776Suspension 56%
20051,507Suspension 53%
2004860Lights and electrics 50%
2003486Lights and electrics 52%
2001–Too few tests

Where this comes from: the DVSA's anonymised results for every MOT test done in Great Britain during 2023–2025, counting the MOTs of Kia RIO cars first registered in 2002. "Flagged" includes advisories, so it isn't the same as a fail rate. How we score