2005 Nissan Navara: common problems and MOT failures
What MOT testers find on the Nissan Navara first registered in 2005: we looked at the 3,895 MOTs these cars had during 2023–2025. Plus known faults and what to look at before you buy one.
What goes wrong more than usual on a 2005 Nissan Navara?
Parts flagged at MOT more often on the 2005 Nissan Navara than on all cars registered in 2005.
- Chassis rust or damage6.9× usualNissan Navara22.1% All 2005 cars3.2%
Failed outright at MOT: 7.8%, against 0.9% of all 2005 cars. The rest were advisories or minor defects.
Rough price £150–£1,000 our estimateAt the viewing: Check the sills, wheel arches and underneath for rust, and look along the panels for uneven gaps or paint.
- Wheel bearings4.5× usualNissan Navara16.1% All 2005 cars3.6%
Failed outright at MOT: 2.9%, against 1.4% of all 2005 cars. The rest were advisories or minor defects.
Rough price £120–£300 (one bearing) ClickMechanicAt the viewing: Listen for a hum or growl that changes as you steer at speed.
- Ball joint2.1× usualNissan Navara13.9% All 2005 cars6.5%
Failed outright at MOT: 5.3%, against 3.2% of all 2005 cars. The rest were advisories or minor defects.
Rough price £60–£150 (one joint) ClickMechanicAt the viewing: Listen for knocking over bumps and check the rubber boots behind the wheels aren't split.
- Braking performance1.7× usualNissan Navara12.3% All 2005 cars7.3%
Failed outright at MOT: 7.4%, against 3% of all 2005 cars. The rest were advisories or minor defects.
Rough price £100–£350 our estimateAt the viewing: On a quiet road, brake firmly from about 30mph. The car should stop straight without pulling.
- Prop shaft joints20× usualNissan Navara4% All 2005 cars0.2%
Failed outright at MOT: 1.5%, against 0.1% of all 2005 cars. The rest were advisories or minor defects.
Rough price £150–£1,000 our estimateAt the viewing: Check the sills, wheel arches and underneath for rust, and look along the panels for uneven gaps or paint.
Coil springs: 1.4% here, against 10.4% of all 2005 cars. Suspension arm bushes and joints: 1.7% here, against 10.5% of all 2005 cars.
Common 2005 Nissan Navara MOT failures and advisories
The share of 2005 Nissan Navara MOT tests where testers flagged each area, as a fail or an advisory. Rough prices are typical independent-garage costs.
- Lights and electrics47% of testsRough price £10–£80
At the viewing: Ask a friend to check every light, including brake lights and indicators, while you operate them.
- Brakes44% of testsRough price £150–£350
At the viewing: Look for a lip on the disc edges and feel for judder or pulling when braking firmly from about 40mph.
- Suspension42% of testsRough price £120–£400
At the viewing: Listen for knocks over speed bumps, and look behind each front wheel for a snapped coil spring.
- Rust and bodywork26% of testsRough price £150–£1,000
At the viewing: Check the sills, wheel arches and underneath for rust, and look along the panels for uneven gaps or paint.
- Tyres21% of testsRough price £70–£150
At the viewing: Check the tread on all four tyres, including the inside edges, and look for cracks or bulges.
- Wipers, windscreen and mirrors17% of testsRough price £15–£250
At the viewing: Check for chips in the driver's view, and test the wipers and washers.
Known faults on the 2005 Nissan Navara
Reported by owners, mechanics and buying guides for this model and age. Check which engine the car has, as some apply to one engine only.
- All engines
Chassis corrosion
The D40 has been plagued by chassis rust. Nissan accepted the problem and some owners got pay-outs. Repairs mean patching or a new chassis, about £3,000.
At the viewing: Have the chassis inspected properly underneath.
Source: Farmers Weekly: tips for buying a second-hand Nissan Navara
- 2.5 dCi diesel
Timing chain (2.5 dCi)
The single timing chain is a serious weak point. A snapped chain usually means a new engine. A duplex chain upgrade is available.
At the viewing: Listen for rattling from the engine.
Source: Farmers Weekly: tips for buying a second-hand Nissan Navara
- All engines
Head gasket failure
A heater that stops working can be a sign of head gasket failure, about £1,000 to fix.
At the viewing: Make sure the heater blows hot and the coolant level is steady.
Source: Farmers Weekly: tips for buying a second-hand Nissan Navara
- All engines
Worn driveshafts and blocked EGR
Driveshafts wear out, and the EGR valve blocks and brings on the engine light.
At the viewing: Listen for clicks on full lock, and check the engine light.
Source: Farmers Weekly: tips for buying a second-hand Nissan Navara
Questions to ask the seller before buying a 2005 Nissan Navara
Ask before you travel to see it. A seller who knows the car will have answers, and receipts.
- Has the chassis been repaired or replaced?
- Has the timing chain been replaced or upgraded?
- Any recent work on the chassis rust or damage? (Flagged at MOT 6.9× as often on the 2005 Nissan Navara as on other cars the same age.)
- Any recent work on the wheel bearings? (Flagged at MOT 4.5× as often on the 2005 Nissan Navara as on other cars the same age.)
- Any recent work on the ball joint? (Flagged at MOT 2.1× as often on the 2005 Nissan Navara as on other cars the same age.)
- Can I see the service history and receipts for any big jobs?
Looking at a Nissan Navara?
Check the actual car: its own MOT history, mileage and what to ask the seller. Free, no sign-up.
Other years
Every year of the Nissan Navara compared
| Year | MOT tests | Most flagged |
|---|---|---|
| 2022 | 127 | Brakes 17% |
| 2021 | 13,787 | Tyres 18% |
| 2020 | 12,967 | Brakes 18% |
| 2019 | 22,225 | Brakes 20% |
| 2018 | 23,709 | Tyres 21% |
| 2017 | 26,575 | Suspension 28% |
| 2016 | 23,155 | Suspension 27% |
| 2015 | 11,700 | Suspension 31% |
| 2014 | 10,548 | Suspension 35% |
| 2013 | 10,284 | Suspension 38% |
| 2012 | 9,937 | Suspension 40% |
| 2011 | 11,814 | Suspension 42% |
| 2010 | 5,705 | Lights and electrics 42% |
| 2009 | 5,369 | Lights and electrics 45% |
| 2008 | 5,296 | Lights and electrics 44% |
| 2007 | 6,693 | Suspension 43% |
| 2006 | 5,824 | Suspension 43% |
| 2004 | 2,330 | Lights and electrics 49% |
| 2003 | 966 | Brakes 49% |
| 2002 | 311 | Brakes 50% |
| 2001 | 169 | Suspension 49% |
Where this comes from: the DVSA's anonymised results for every MOT test done in Great Britain during 2023–2025, counting the MOTs of Nissan Navara cars first registered in 2005. "Flagged" includes advisories, so it isn't the same as a fail rate. How we score