Used car guide

2006 Toyota HI-Ace: common problems and MOT failures

What MOT testers find on the Toyota HI-Ace first registered in 2006: we looked at the 1,460 MOTs these cars had during 2023–2025. Plus known faults and what to look at before you buy one.

1,460MOTs of 2006 cars, done in 2023–2025
64%pass first time (all 2006 cars: 56%)
8,400typical miles a year
1.8×the usual rate for rigid brake pipes

What goes wrong more than usual on a 2006 Toyota HI-Ace?

Parts flagged at MOT more often on the 2006 Toyota HI-Ace than on all cars registered in 2006.

  • Rigid brake pipes1.8× usual
    Toyota HI-Ace
    25.3% All 2006 cars
    14%

    Failed outright at MOT: 4%, against 2.5% of all 2006 cars. The rest were advisories or minor defects.

    Rough price £100–£400 our estimate

    At the viewing: Ask to see underneath, or check the MOT advisories: corroded brake or fuel pipes get worse every year and fail the MOT when they do.

  • Anti-roll bar link bushes10.3× usual
    Toyota HI-Ace
    11.3% All 2006 cars
    1.1%

    Failed outright at MOT: 2.2%, against 0.3% of all 2006 cars. The rest were advisories or minor defects.

    Rough price £100–£280 (pair of drop links) Checkatrade

    At the viewing: Drive slowly over bumps and listen for a knock or rattle from the front. Worn anti-roll bar links are a cheap fix.

  • Rust around suspension or steering mountings2.5× usual
    Toyota HI-Ace
    12.2% All 2006 cars
    4.9%

    Failed outright at MOT: 5.9%, against 2.4% of all 2006 cars. The rest were advisories or minor defects.

    Rough price £100–£450 our estimate

    At the viewing: On a straight road the steering wheel should sit straight. Listen for knocks when turning, and check the steering feels even.

  • Chassis rust or damage2.9× usual
    Toyota HI-Ace
    8.2% All 2006 cars
    2.8%

    Failed outright at MOT: 2.8%, against 0.8% of all 2006 cars. The rest were advisories or minor defects.

    Rough price £150–£1,000 our estimate

    At the viewing: Check the sills, wheel arches and underneath for rust, and look along the panels for uneven gaps or paint.

  • Body structure rust or damage3.2× usual
    Toyota HI-Ace
    7.7% All 2006 cars
    2.4%

    Failed outright at MOT: 2.4%, against 0.7% of all 2006 cars. The rest were advisories or minor defects.

    Rough price £150–£1,000 our estimate

    At the viewing: Look underneath and along the sills for flaky rust or fresh underseal hiding it.

Better than most

Brake discs: 5.1% here, against 14.2% of all 2006 cars. Suspension arm bushes and joints: 2.3% here, against 10.6% of all 2006 cars.

Common 2006 Toyota HI-Ace MOT failures and advisories

The share of 2006 Toyota HI-Ace MOT tests where testers flagged each area, as a fail or an advisory. Rough prices are typical independent-garage costs.

  • Suspension
    43% of testsRough price £120–£400

    At the viewing: Listen for knocks over speed bumps, and look behind each front wheel for a snapped coil spring.

  • Lights and electrics
    37% of testsRough price £10–£80

    At the viewing: Ask a friend to check every light, including brake lights and indicators, while you operate them.

  • Brakes
    37% of testsRough price £150–£350

    At the viewing: Look for a lip on the disc edges and feel for judder or pulling when braking firmly from about 40mph.

  • Tyres
    23% of testsRough price £70–£150

    At the viewing: Check the tread on all four tyres, including the inside edges, and look for cracks or bulges.

  • Rust and bodywork
    16% of testsRough price £150–£1,000

    At the viewing: Check the sills, wheel arches and underneath for rust, and look along the panels for uneven gaps or paint.

  • Wipers, windscreen and mirrors
    15% of testsRough price £15–£250

    At the viewing: Check for chips in the driver's view, and test the wipers and washers.

Questions to ask the seller before buying a 2006 Toyota HI-Ace

Ask before you travel to see it. A seller who knows the car will have answers, and receipts.

  1. Any recent work on the rigid brake pipes? (Flagged at MOT 1.8× as often on the 2006 Toyota HI-Ace as on other cars the same age.)
  2. Any recent work on the anti-roll bar link bushes? (Flagged at MOT 10.3× as often on the 2006 Toyota HI-Ace as on other cars the same age.)
  3. Any recent work on the rust around suspension or steering mountings? (Flagged at MOT 2.5× as often on the 2006 Toyota HI-Ace as on other cars the same age.)
  4. Can I see the service history and receipts for any big jobs?

Looking at a Toyota HI-Ace?

Check the actual car: its own MOT history, mileage and what to ask the seller. Free, no sign-up.

Other years

Every year of the Toyota HI-Ace compared

YearMOT testsMost flagged
2016110Suspension 35%
2015174Lights and electrics 36%
2013143Lights and electrics 37%
2012181Lights and electrics 31%
20111,152Lights and electrics 32%
20101,916Lights and electrics 36%
20092,094Suspension 35%
20083,649Suspension 39%
20074,039Suspension 41%
20051,043Suspension 48%
2004958Suspension 48%
2003872Suspension 51%
2002585Suspension 49%
2001839Suspension 49%
2000721Suspension 55%
1999945Suspension 54%
1998927Suspension 52%
1997517Suspension 48%
1996323Suspension 46%
1995193Suspension 48%

Where this comes from: the DVSA's anonymised results for every MOT test done in Great Britain during 2023–2025, counting the MOTs of Toyota HI-Ace cars first registered in 2006. "Flagged" includes advisories, so it isn't the same as a fail rate. How we score