Used car guide

1999 Vauxhall Zafira: common problems and MOT failures

What MOT testers find on the Vauxhall Zafira first registered in 1999: we looked at the 210 MOTs these cars had during 2023–2025. Plus known faults and what to look at before you buy one.

Small sample: there were only 210 MOTs of these cars during 2023–2025, so treat the percentages as rough. The known faults below don't depend on it.

210MOTs of 1999 cars, done in 2023–2025
57%pass first time (all 1999 cars: 63%)
4,600typical miles a year
2.2×the usual rate for rigid brake pipes

What goes wrong more than usual on a 1999 Vauxhall Zafira?

Parts flagged at MOT more often on the 1999 Vauxhall Zafira than on all cars registered in 1999.

  • Rigid brake pipes2.2× usual
    Vauxhall Zafira
    34.8% All 1999 cars
    16%

    Failed outright at MOT: 4.3%, against 2.4% of all 1999 cars. The rest were advisories or minor defects.

    Rough price £100–£400 our estimate

    At the viewing: Ask to see underneath, or check the MOT advisories: corroded brake or fuel pipes get worse every year and fail the MOT when they do.

  • Exhaust emissions (catalyst)3.3× usual
    Vauxhall Zafira
    15.7% All 1999 cars
    4.7%

    Failed outright at MOT: 14.8%, against 4.6% of all 1999 cars. The rest were advisories or minor defects.

    Rough price £175–£900 (catalytic converter) ClickMechanic

    At the viewing: Look for smoke when revving the warm engine and for engine or DPF warning lights.

  • Coil springs2.2× usual
    Vauxhall Zafira
    17.1% All 1999 cars
    7.8%

    Failed outright at MOT: 4.3%, against 1.3% of all 1999 cars. The rest were advisories or minor defects.

    Rough price £175–£400 (pair, one axle) ClickMechanic

    At the viewing: Look behind each wheel for a snapped spring coil, and listen for a clunk or twang when turning the wheel lock to lock with the car stopped.

  • Exhaust system2× usual
    Vauxhall Zafira
    18.6% All 1999 cars
    9.1%

    Failed outright at MOT: 5.2%, against 2.5% of all 1999 cars. The rest were advisories or minor defects.

    Rough price £100–£500 (pipe or section) ClickMechanic

    At the viewing: Listen for blowing or rattling from underneath at idle, and look for black soot around joints.

Common 1999 Vauxhall Zafira MOT failures and advisories

The share of 1999 Vauxhall Zafira MOT tests where testers flagged each area, as a fail or an advisory. Rough prices are typical independent-garage costs.

  • Brakes
    55% of testsRough price £150–£350

    At the viewing: Look for a lip on the disc edges and feel for judder or pulling when braking firmly from about 40mph.

  • Suspension
    46% of testsRough price £120–£400

    At the viewing: Listen for knocks over speed bumps, and look behind each front wheel for a snapped coil spring.

  • Tyres
    33% of testsRough price £70–£150

    At the viewing: Check the tread on all four tyres, including the inside edges, and look for cracks or bulges.

  • Lights and electrics
    31% of testsRough price £10–£80

    At the viewing: Ask a friend to check every light, including brake lights and indicators, while you operate them.

  • Exhaust and emissions
    30% of testsRough price £100–£1,200

    At the viewing: Look for black soot in the tailpipe, listen for blowing from the exhaust and check for engine or DPF warning lights.

  • Oil and fluid leaks
    20% of testsRough price £80–£600

    At the viewing: Look under the engine and on the ground where the car is usually parked for fresh oil or fluid.

Questions to ask the seller before buying a 1999 Vauxhall Zafira

Ask before you travel to see it. A seller who knows the car will have answers, and receipts.

  1. Any recent work on the rigid brake pipes? (Flagged at MOT 2.2× as often on the 1999 Vauxhall Zafira as on other cars the same age.)
  2. Any recent work on the exhaust emissions (catalyst)? (Flagged at MOT 3.3× as often on the 1999 Vauxhall Zafira as on other cars the same age.)
  3. Any recent work on the coil springs? (Flagged at MOT 2.2× as often on the 1999 Vauxhall Zafira as on other cars the same age.)
  4. Can I see the service history and receipts for any big jobs?

Looking at a Vauxhall Zafira?

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Other years

Every year of the Vauxhall Zafira compared

YearMOT testsMost flagged
201814,390Tyres 33%
201735,643Tyres 34%
201635,334Tyres 34%
201542,941Tyres 36%
201481,860Tyres 37%
201382,336Tyres 37%
201247,957Tyres 38%
201138,045Tyres 40%
201049,287Suspension 46%
200928,609Suspension 50%
200841,469Suspension 51%
200735,189Suspension 52%
200623,570Suspension 54%
200516,136Brakes 54%
200412,757Brakes 55%
20037,364Brakes 52%
20024,473Brakes 52%
20012,155Brakes 56%
2000739Brakes 53%

Where this comes from: the DVSA's anonymised results for every MOT test done in Great Britain during 2023–2025, counting the MOTs of Vauxhall Zafira cars first registered in 1999. "Flagged" includes advisories, so it isn't the same as a fail rate. How we score