1999 Vauxhall Zafira: common problems and MOT failures
What MOT testers find on the Vauxhall Zafira first registered in 1999: we looked at the 210 MOTs these cars had during 2023–2025. Plus known faults and what to look at before you buy one.
Small sample: there were only 210 MOTs of these cars during 2023–2025, so treat the percentages as rough. The known faults below don't depend on it.
What goes wrong more than usual on a 1999 Vauxhall Zafira?
Parts flagged at MOT more often on the 1999 Vauxhall Zafira than on all cars registered in 1999.
- Rigid brake pipes2.2× usualVauxhall Zafira34.8% All 1999 cars16%
Failed outright at MOT: 4.3%, against 2.4% of all 1999 cars. The rest were advisories or minor defects.
Rough price £100–£400 our estimateAt the viewing: Ask to see underneath, or check the MOT advisories: corroded brake or fuel pipes get worse every year and fail the MOT when they do.
- Exhaust emissions (catalyst)3.3× usualVauxhall Zafira15.7% All 1999 cars4.7%
Failed outright at MOT: 14.8%, against 4.6% of all 1999 cars. The rest were advisories or minor defects.
Rough price £175–£900 (catalytic converter) ClickMechanicAt the viewing: Look for smoke when revving the warm engine and for engine or DPF warning lights.
- Coil springs2.2× usualVauxhall Zafira17.1% All 1999 cars7.8%
Failed outright at MOT: 4.3%, against 1.3% of all 1999 cars. The rest were advisories or minor defects.
Rough price £175–£400 (pair, one axle) ClickMechanicAt the viewing: Look behind each wheel for a snapped spring coil, and listen for a clunk or twang when turning the wheel lock to lock with the car stopped.
- Exhaust system2× usualVauxhall Zafira18.6% All 1999 cars9.1%
Failed outright at MOT: 5.2%, against 2.5% of all 1999 cars. The rest were advisories or minor defects.
Rough price £100–£500 (pipe or section) ClickMechanicAt the viewing: Listen for blowing or rattling from underneath at idle, and look for black soot around joints.
Common 1999 Vauxhall Zafira MOT failures and advisories
The share of 1999 Vauxhall Zafira MOT tests where testers flagged each area, as a fail or an advisory. Rough prices are typical independent-garage costs.
- Brakes55% of testsRough price £150–£350
At the viewing: Look for a lip on the disc edges and feel for judder or pulling when braking firmly from about 40mph.
- Suspension46% of testsRough price £120–£400
At the viewing: Listen for knocks over speed bumps, and look behind each front wheel for a snapped coil spring.
- Tyres33% of testsRough price £70–£150
At the viewing: Check the tread on all four tyres, including the inside edges, and look for cracks or bulges.
- Lights and electrics31% of testsRough price £10–£80
At the viewing: Ask a friend to check every light, including brake lights and indicators, while you operate them.
- Exhaust and emissions30% of testsRough price £100–£1,200
At the viewing: Look for black soot in the tailpipe, listen for blowing from the exhaust and check for engine or DPF warning lights.
- Oil and fluid leaks20% of testsRough price £80–£600
At the viewing: Look under the engine and on the ground where the car is usually parked for fresh oil or fluid.
Questions to ask the seller before buying a 1999 Vauxhall Zafira
Ask before you travel to see it. A seller who knows the car will have answers, and receipts.
- Any recent work on the rigid brake pipes? (Flagged at MOT 2.2× as often on the 1999 Vauxhall Zafira as on other cars the same age.)
- Any recent work on the exhaust emissions (catalyst)? (Flagged at MOT 3.3× as often on the 1999 Vauxhall Zafira as on other cars the same age.)
- Any recent work on the coil springs? (Flagged at MOT 2.2× as often on the 1999 Vauxhall Zafira as on other cars the same age.)
- Can I see the service history and receipts for any big jobs?
Looking at a Vauxhall Zafira?
Check the actual car: its own MOT history, mileage and what to ask the seller. Free, no sign-up.
Other years
Every year of the Vauxhall Zafira compared
| Year | MOT tests | Most flagged |
|---|---|---|
| 2018 | 14,390 | Tyres 33% |
| 2017 | 35,643 | Tyres 34% |
| 2016 | 35,334 | Tyres 34% |
| 2015 | 42,941 | Tyres 36% |
| 2014 | 81,860 | Tyres 37% |
| 2013 | 82,336 | Tyres 37% |
| 2012 | 47,957 | Tyres 38% |
| 2011 | 38,045 | Tyres 40% |
| 2010 | 49,287 | Suspension 46% |
| 2009 | 28,609 | Suspension 50% |
| 2008 | 41,469 | Suspension 51% |
| 2007 | 35,189 | Suspension 52% |
| 2006 | 23,570 | Suspension 54% |
| 2005 | 16,136 | Brakes 54% |
| 2004 | 12,757 | Brakes 55% |
| 2003 | 7,364 | Brakes 52% |
| 2002 | 4,473 | Brakes 52% |
| 2001 | 2,155 | Brakes 56% |
| 2000 | 739 | Brakes 53% |
Where this comes from: the DVSA's anonymised results for every MOT test done in Great Britain during 2023–2025, counting the MOTs of Vauxhall Zafira cars first registered in 1999. "Flagged" includes advisories, so it isn't the same as a fail rate. How we score