Used car guide

1991 Volkswagen Polo: common problems and MOT failures

What MOT testers find on the Volkswagen Polo first registered in 1991: we looked at the 770 MOTs these cars had during 2023–2025. Plus known faults and what to look at before you buy one.

770MOTs of 1991 cars, done in 2023–2025
68%pass first time (all 1991 cars: 71%)
2,800typical miles a year
1.8×the usual rate for rigid brake pipes

What goes wrong more than usual on a 1991 Volkswagen Polo?

Parts flagged at MOT more often on the 1991 Volkswagen Polo than on all cars registered in 1991.

  • Rigid brake pipes1.8× usual
    Volkswagen Polo
    20.9% All 1991 cars
    11.6%

    Failed outright at MOT: 3.1%, against 1.6% of all 1991 cars. The rest were advisories or minor defects.

    Rough price £100–£400 our estimate

    At the viewing: Ask to see underneath, or check the MOT advisories: corroded brake or fuel pipes get worse every year and fail the MOT when they do.

  • Wheel bearings1.9× usual
    Volkswagen Polo
    16.1% All 1991 cars
    8.7%

    Failed outright at MOT: 3.8%, against 1.3% of all 1991 cars. The rest were advisories or minor defects.

    Rough price £120–£300 (one bearing) ClickMechanic

    At the viewing: Listen for a hum or growl that changes as you steer at speed.

  • Flexible brake hoses2.4× usual
    Volkswagen Polo
    11.6% All 1991 cars
    4.8%

    Failed outright at MOT: 2.7%, against 0.9% of all 1991 cars. The rest were advisories or minor defects.

    Rough price £50–£200 our estimate

    At the viewing: Look for cracked or bulging rubber hoses behind the wheels and in the engine bay.

  • Front strut mounts and bushes13× usual
    Volkswagen Polo
    5.2% All 1991 cars
    0.4%

    Failed outright at MOT: 0.3%, against 0% of all 1991 cars. The rest were advisories or minor defects.

    Rough price £120–£400 our estimate

    At the viewing: Listen for knocks over speed bumps, and look behind each front wheel for a snapped coil spring.

  • Battery3.1× usual
    Volkswagen Polo
    6.8% All 1991 cars
    2.2%

    Failed outright at MOT: 1.4%, against 0.6% of all 1991 cars. The rest were advisories or minor defects.

    Rough price £80–£200 our estimate

    At the viewing: Check the car starts cleanly and there are no warning lights once running.

Common 1991 Volkswagen Polo MOT failures and advisories

The share of 1991 Volkswagen Polo MOT tests where testers flagged each area, as a fail or an advisory. Rough prices are typical independent-garage costs.

  • Brakes
    37% of testsRough price £150–£350

    At the viewing: Look for a lip on the disc edges and feel for judder or pulling when braking firmly from about 40mph.

  • Suspension
    35% of testsRough price £120–£400

    At the viewing: Listen for knocks over speed bumps, and look behind each front wheel for a snapped coil spring.

  • Lights and electrics
    32% of testsRough price £10–£80

    At the viewing: Ask a friend to check every light, including brake lights and indicators, while you operate them.

  • Oil and fluid leaks
    20% of testsRough price £80–£600

    At the viewing: Look under the engine and on the ground where the car is usually parked for fresh oil or fluid.

  • Tyres
    19% of testsRough price £70–£150

    At the viewing: Check the tread on all four tyres, including the inside edges, and look for cracks or bulges.

  • Exhaust and emissions
    17% of testsRough price £100–£1,200

    At the viewing: Look for black soot in the tailpipe, listen for blowing from the exhaust and check for engine or DPF warning lights.

Questions to ask the seller before buying a 1991 Volkswagen Polo

Ask before you travel to see it. A seller who knows the car will have answers, and receipts.

  1. Any recent work on the rigid brake pipes? (Flagged at MOT 1.8× as often on the 1991 Volkswagen Polo as on other cars the same age.)
  2. Any recent work on the wheel bearings? (Flagged at MOT 1.9× as often on the 1991 Volkswagen Polo as on other cars the same age.)
  3. Any recent work on the flexible brake hoses? (Flagged at MOT 2.4× as often on the 1991 Volkswagen Polo as on other cars the same age.)
  4. Can I see the service history and receipts for any big jobs?

Looking at a Volkswagen Polo?

Check the actual car: its own MOT history, mileage and what to ask the seller. Free, no sign-up.

Other years

Every year of the Volkswagen Polo compared

YearMOT testsMost flagged
2026–Too new for MOT data
2025–Too new for MOT data
2024–Too new for MOT data
2023932Tyres 11%
202223,387Tyres 22%
202159,486Tyres 25%
202077,980Tyres 22%
2019108,465Tyres 25%
2018129,299Tyres 28%
2017136,341Tyres 31%
2016153,888Tyres 30%
2015152,852Tyres 31%
2014131,590Tyres 32%
2013115,106Tyres 32%
2012111,797Suspension 35%
2011118,494Suspension 45%
2010112,381Suspension 48%
200969,765Suspension 47%
200875,631Suspension 44%
200769,689Suspension 43%
200659,926Lights and electrics 47%
200546,730Suspension 47%
200439,493Suspension 48%
200332,066Suspension 48%
200218,644Suspension 51%
200111,687Lights and electrics 43%
20007,635Brakes 40%
19992,825Brakes 37%
19981,492Brakes 37%
19971,152Suspension 40%
19961,017Suspension 42%
1995430Suspension 46%
1994487Brakes 35%
1993765Brakes 37%
1992627Suspension 33%
1990490Lights and electrics 40%
1989–Too few tests
1988–Too few tests
1987–Too few tests
1986–Too few tests
1985–Too few tests
1984–Too few tests
1983–Too few tests
1982–Too few tests
1981–Too few tests
1980–Too few tests
1979–Too few tests
1978–Too few tests
1977–Too few tests

Where this comes from: the DVSA's anonymised results for every MOT test done in Great Britain during 2023–2025, counting the MOTs of Volkswagen Polo cars first registered in 1991. "Flagged" includes advisories, so it isn't the same as a fail rate. How we score