Used car guide

2002 Ford Mondeo petrol: common problems and MOT failures

What MOT testers find on the petrol Ford Mondeo first registered in 2002 (petrol cars only): we looked at the 4,367 MOTs these cars had during 2023–2025. Plus known faults and what to look at before you buy one.

4,367MOTs of 2002 petrol cars, done in 2023–2025
55%pass first time (all 2002 cars: 58%)
4,800typical miles a year
2.3×the usual rate for sub-frame

What goes wrong more than usual on a 2002 Ford Mondeo petrol?

Parts flagged at MOT more often on the 2002 Ford Mondeo petrol than on all cars registered in 2002.

  • Sub-frame2.3× usual
    Ford Mondeo
    10.3% All 2002 cars
    4.4%

    Failed outright at MOT: 0.5%, against 0.2% of all 2002 cars. The rest were advisories or minor defects.

    Rough price £300–£1,000 our estimate

    At the viewing: Look underneath at the frame the suspension bolts to. Flaky rust or holes are expensive to fix.

  • Ball joint dust cover2.3× usual
    Ford Mondeo
    9.6% All 2002 cars
    4.1%

    Failed outright at MOT: 4.2%, against 1.5% of all 2002 cars. The rest were advisories or minor defects.

    Rough price £60–£150 (one joint) ClickMechanic

    At the viewing: Listen for knocking over bumps and check the rubber boots behind the wheels aren't split.

  • Sub-frame bushes10.8× usual
    Ford Mondeo
    5.4% All 2002 cars
    0.5%

    Failed outright at MOT: 0.3%, against 0% of all 2002 cars. The rest were advisories or minor defects.

    Rough price £300–£1,000 our estimate

    At the viewing: Look underneath at the frame the suspension bolts to. Flaky rust or holes are expensive to fix.

  • Flexible brake hoses1.8× usual
    Ford Mondeo
    10.9% All 2002 cars
    5.9%

    Failed outright at MOT: 2.7%, against 1.1% of all 2002 cars. The rest were advisories or minor defects.

    Rough price £50–£200 our estimate

    At the viewing: Look for cracked or bulging rubber hoses behind the wheels and in the engine bay.

Better than most

Suspension arm bushes and joints: 3% here, against 8.3% of all 2002 cars. Number plate lights: 3.3% here, against 7.4% of all 2002 cars.

Common 2002 Ford Mondeo petrol MOT failures and advisories

The share of 2002 Ford Mondeo petrol MOT tests where testers flagged each area, as a fail or an advisory. Rough prices are typical independent-garage costs.

  • Brakes
    51% of testsRough price £150–£350

    At the viewing: Look for a lip on the disc edges and feel for judder or pulling when braking firmly from about 40mph.

  • Suspension
    46% of testsRough price £120–£400

    At the viewing: Listen for knocks over speed bumps, and look behind each front wheel for a snapped coil spring.

  • Lights and electrics
    35% of testsRough price £10–£80

    At the viewing: Ask a friend to check every light, including brake lights and indicators, while you operate them.

  • Tyres
    31% of testsRough price £70–£150

    At the viewing: Check the tread on all four tyres, including the inside edges, and look for cracks or bulges.

  • Oil and fluid leaks
    20% of testsRough price £80–£600

    At the viewing: Look under the engine and on the ground where the car is usually parked for fresh oil or fluid.

  • Wipers, windscreen and mirrors
    13% of testsRough price £15–£250

    At the viewing: Check for chips in the driver's view, and test the wipers and washers.

Questions to ask the seller before buying a 2002 Ford Mondeo petrol

Ask before you travel to see it. A seller who knows the car will have answers, and receipts.

  1. Any recent work on the sub-frame? (Flagged at MOT 2.3× as often on the 2002 Ford Mondeo petrol as on other cars the same age.)
  2. Any recent work on the ball joint dust cover? (Flagged at MOT 2.3× as often on the 2002 Ford Mondeo petrol as on other cars the same age.)
  3. Any recent work on the sub-frame bushes? (Flagged at MOT 10.8× as often on the 2002 Ford Mondeo petrol as on other cars the same age.)
  4. Can I see the service history and receipts for any big jobs?

Looking at a Ford Mondeo?

Check the actual car: its own MOT history, mileage and what to ask the seller. Free, no sign-up.

Other years

Every year of the Ford Mondeo compared

YearMOT testsMost flagged
2026–Too new for MOT data
2022605Tyres 21%
20212,395Tyres 26%
20206,827Tyres 28%
201913,346Tyres 28%
201821,164Tyres 29%
201732,762Tyres 30%
201648,422Tyres 31%
201552,157Tyres 32%
201434,760Tyres 36%
201337,828Suspension 39%
201247,082Suspension 44%
201139,456Suspension 44%
201046,859Suspension 49%
200945,665Suspension 52%
200843,196Suspension 55%
200733,806Suspension 53%
200621,318Brakes 53%
200517,865Brakes 53%
200411,499Brakes 54%
20036,833Brakes 53%
20014,545Brakes 50%
20002,082Suspension 48%
19991,200Suspension 50%
1998727Suspension 51%
1997525Suspension 45%
1996534Suspension 44%
1995347Suspension 51%
1994252Suspension 54%
1993225Suspension 48%

Where this comes from: the DVSA's anonymised results for every MOT test done in Great Britain during 2023–2025, counting the MOTs of Ford Mondeo cars first registered in 2002. "Flagged" includes advisories, so it isn't the same as a fail rate. How we score