Used car guide

2004 Ford Tourneo Connect: common problems and MOT failures

What MOT testers find on the Ford Tourneo Connect first registered in 2004: we looked at the 148 MOTs these cars had during 2023–2025. Plus known faults and what to look at before you buy one.

Small sample: there were only 148 MOTs of these cars during 2023–2025, so treat the percentages as rough. The known faults below don't depend on it.

148MOTs of 2004 cars, done in 2023–2025
53%pass first time (all 2004 cars: 57%)
6,200typical miles a year
2.6×the usual rate for number plate lights

What goes wrong more than usual on a 2004 Ford Tourneo Connect?

Parts flagged at MOT more often on the 2004 Ford Tourneo Connect than on all cars registered in 2004.

  • Number plate lights2.6× usual
    Ford Tourneo Connect
    20.3% All 2004 cars
    7.9%

    Failed outright at MOT: 5.4%, against 2.3% of all 2004 cars. The rest were advisories or minor defects.

    Rough price £5–£40 our estimate

    At the viewing: Check the number plate lights work and the plates are clean and legal.

Common 2004 Ford Tourneo Connect MOT failures and advisories

The share of 2004 Ford Tourneo Connect MOT tests where testers flagged each area, as a fail or an advisory. Rough prices are typical independent-garage costs.

  • Brakes
    54% of testsRough price £150–£350

    At the viewing: Look for a lip on the disc edges and feel for judder or pulling when braking firmly from about 40mph.

  • Suspension
    49% of testsRough price £120–£400

    At the viewing: Listen for knocks over speed bumps, and look behind each front wheel for a snapped coil spring.

  • Lights and electrics
    48% of testsRough price £10–£80

    At the viewing: Ask a friend to check every light, including brake lights and indicators, while you operate them.

  • Tyres
    34% of testsRough price £70–£150

    At the viewing: Check the tread on all four tyres, including the inside edges, and look for cracks or bulges.

  • Oil and fluid leaks
    27% of testsRough price £80–£600

    At the viewing: Look under the engine and on the ground where the car is usually parked for fresh oil or fluid.

  • Exhaust and emissions
    22% of testsRough price £100–£1,200

    At the viewing: Look for black soot in the tailpipe, listen for blowing from the exhaust and check for engine or DPF warning lights.

Questions to ask the seller before buying a 2004 Ford Tourneo Connect

Ask before you travel to see it. A seller who knows the car will have answers, and receipts.

  1. Any recent work on the number plate lights? (Flagged at MOT 2.6× as often on the 2004 Ford Tourneo Connect as on other cars the same age.)
  2. Can I see the service history and receipts for any big jobs?

Looking at a Ford Tourneo Connect?

Check the actual car: its own MOT history, mileage and what to ask the seller. Free, no sign-up.

Other years

Every year of the Ford Tourneo Connect compared

YearMOT testsMost flagged
2025–Too new for MOT data
2024–Too new for MOT data
2023299Tyres 17%
20221,904Tyres 28%
20213,620Tyres 26%
20206,324Tyres 25%
20195,816Tyres 28%
20183,363Tyres 28%
20175,775Tyres 31%
20167,108Tyres 31%
20155,428Tyres 33%
20142,145Tyres 34%
2005166Suspension 58%
2003115Lights and electrics 59%

Where this comes from: the DVSA's anonymised results for every MOT test done in Great Britain during 2023–2025, counting the MOTs of Ford Tourneo Connect cars first registered in 2004. "Flagged" includes advisories, so it isn't the same as a fail rate. How we score