Used car guide

2005 Ford Tourneo Connect: common problems and MOT failures

What MOT testers find on the Ford Tourneo Connect first registered in 2005: we looked at the 166 MOTs these cars had during 2023–2025. Plus known faults and what to look at before you buy one.

Small sample: there were only 166 MOTs of these cars during 2023–2025, so treat the percentages as rough. The known faults below don't depend on it.

166MOTs of 2005 cars, done in 2023–2025
44%pass first time (all 2005 cars: 57%)
8,200typical miles a year
2.7×the usual rate for rigid brake pipes

What goes wrong more than usual on a 2005 Ford Tourneo Connect?

Parts flagged at MOT more often on the 2005 Ford Tourneo Connect than on all cars registered in 2005.

  • Rigid brake pipes2.7× usual
    Ford Tourneo Connect
    39.8% All 2005 cars
    14.9%

    Failed outright at MOT: 8.4%, against 2.6% of all 2005 cars. The rest were advisories or minor defects.

    Rough price £100–£400 our estimate

    At the viewing: Ask to see underneath, or check the MOT advisories: corroded brake or fuel pipes get worse every year and fail the MOT when they do.

  • Rust around suspension or steering mountings4× usual
    Ford Tourneo Connect
    21.7% All 2005 cars
    5.4%

    Failed outright at MOT: 16.9%, against 2.6% of all 2005 cars. The rest were advisories or minor defects.

    Rough price £100–£450 our estimate

    At the viewing: On a straight road the steering wheel should sit straight. Listen for knocks when turning, and check the steering feels even.

  • Drive shaft (CV) joints3.1× usual
    Ford Tourneo Connect
    22.3% All 2005 cars
    7.1%

    Failed outright at MOT: 9%, against 3.3% of all 2005 cars. The rest were advisories or minor defects.

    Rough price £60–£350 our estimate

    At the viewing: Drive slowly on full steering lock in both directions and listen for clicking. Look for split rubber boots behind the front wheels.

Common 2005 Ford Tourneo Connect MOT failures and advisories

The share of 2005 Ford Tourneo Connect MOT tests where testers flagged each area, as a fail or an advisory. Rough prices are typical independent-garage costs.

  • Suspension
    58% of testsRough price £120–£400

    At the viewing: Listen for knocks over speed bumps, and look behind each front wheel for a snapped coil spring.

  • Brakes
    57% of testsRough price £150–£350

    At the viewing: Look for a lip on the disc edges and feel for judder or pulling when braking firmly from about 40mph.

  • Lights and electrics
    49% of testsRough price £10–£80

    At the viewing: Ask a friend to check every light, including brake lights and indicators, while you operate them.

  • Tyres
    36% of testsRough price £70–£150

    At the viewing: Check the tread on all four tyres, including the inside edges, and look for cracks or bulges.

  • Rust and bodywork
    27% of testsRough price £150–£1,000

    At the viewing: Check the sills, wheel arches and underneath for rust, and look along the panels for uneven gaps or paint.

  • Driveshafts and joints
    23% of testsRough price £60–£350

    At the viewing: On full steering lock, drive slowly and listen for clicking from the front wheels.

Questions to ask the seller before buying a 2005 Ford Tourneo Connect

Ask before you travel to see it. A seller who knows the car will have answers, and receipts.

  1. Any recent work on the rigid brake pipes? (Flagged at MOT 2.7× as often on the 2005 Ford Tourneo Connect as on other cars the same age.)
  2. Any recent work on the rust around suspension or steering mountings? (Flagged at MOT 4× as often on the 2005 Ford Tourneo Connect as on other cars the same age.)
  3. Any recent work on the drive shaft (cv) joints? (Flagged at MOT 3.1× as often on the 2005 Ford Tourneo Connect as on other cars the same age.)
  4. Can I see the service history and receipts for any big jobs?

Looking at a Ford Tourneo Connect?

Check the actual car: its own MOT history, mileage and what to ask the seller. Free, no sign-up.

Other years

Every year of the Ford Tourneo Connect compared

YearMOT testsMost flagged
2025–Too new for MOT data
2024–Too new for MOT data
2023299Tyres 17%
20221,904Tyres 28%
20213,620Tyres 26%
20206,324Tyres 25%
20195,816Tyres 28%
20183,363Tyres 28%
20175,775Tyres 31%
20167,108Tyres 31%
20155,428Tyres 33%
20142,145Tyres 34%
2004148Brakes 54%
2003115Lights and electrics 59%

Where this comes from: the DVSA's anonymised results for every MOT test done in Great Britain during 2023–2025, counting the MOTs of Ford Tourneo Connect cars first registered in 2005. "Flagged" includes advisories, so it isn't the same as a fail rate. How we score