Used car guide

2005 Mercedes-Benz Viano diesel: common problems and MOT failures

What MOT testers find on the diesel Mercedes-Benz Viano first registered in 2005 (diesel cars only): we looked at the 846 MOTs these cars had during 2023–2025. Plus known faults and what to look at before you buy one.

846MOTs of 2005 diesel cars, done in 2023–2025
56%pass first time (all 2005 cars: 57%)
8,500typical miles a year
3.6×the usual rate for body structure rust or damage

What goes wrong more than usual on a 2005 Mercedes-Benz Viano diesel?

Parts flagged at MOT more often on the 2005 Mercedes-Benz Viano diesel than on all cars registered in 2005.

  • Body structure rust or damage3.6× usual
    Mercedes-Benz Viano
    10% All 2005 cars
    2.8%

    Failed outright at MOT: 2.5%, against 0.8% of all 2005 cars. The rest were advisories or minor defects.

    Rough price £150–£1,000 our estimate

    At the viewing: Look underneath and along the sills for flaky rust or fresh underseal hiding it.

  • Chassis rust or damage3.1× usual
    Mercedes-Benz Viano
    9.8% All 2005 cars
    3.2%

    Failed outright at MOT: 3.9%, against 0.9% of all 2005 cars. The rest were advisories or minor defects.

    Rough price £150–£1,000 our estimate

    At the viewing: Check the sills, wheel arches and underneath for rust, and look along the panels for uneven gaps or paint.

  • Rust around suspension or steering mountings1.9× usual
    Mercedes-Benz Viano
    10.3% All 2005 cars
    5.5%

    Failed outright at MOT: 5.6%, against 2.6% of all 2005 cars. The rest were advisories or minor defects.

    Rough price £100–£450 our estimate

    At the viewing: On a straight road the steering wheel should sit straight. Listen for knocks when turning, and check the steering feels even.

  • Anti-roll bar bushes and joints3.6× usual
    Mercedes-Benz Viano
    5.4% All 2005 cars
    1.5%

    Failed outright at MOT: 0.9%, against 0.3% of all 2005 cars. The rest were advisories or minor defects.

    Rough price £100–£280 (pair of drop links) Checkatrade

    At the viewing: Drive slowly over bumps and listen for a knock or rattle from the front. Worn anti-roll bar links are a cheap fix.

  • Side repeaters3.3× usual
    Mercedes-Benz Viano
    5.6% All 2005 cars
    1.7%

    Failed outright at MOT: 3%, against 0.9% of all 2005 cars. The rest were advisories or minor defects.

    Rough price £10–£80 our estimate

    At the viewing: Ask a friend to check every light, including brake lights and indicators, while you operate them.

Better than most

Coil springs: 4.5% here, against 10.4% of all 2005 cars.

Common 2005 Mercedes-Benz Viano diesel MOT failures and advisories

The share of 2005 Mercedes-Benz Viano diesel MOT tests where testers flagged each area, as a fail or an advisory. Rough prices are typical independent-garage costs.

  • Brakes
    50% of testsRough price £150–£350

    At the viewing: Look for a lip on the disc edges and feel for judder or pulling when braking firmly from about 40mph.

  • Suspension
    43% of testsRough price £120–£400

    At the viewing: Listen for knocks over speed bumps, and look behind each front wheel for a snapped coil spring.

  • Lights and electrics
    41% of testsRough price £10–£80

    At the viewing: Ask a friend to check every light, including brake lights and indicators, while you operate them.

  • Tyres
    30% of testsRough price £70–£150

    At the viewing: Check the tread on all four tyres, including the inside edges, and look for cracks or bulges.

  • Rust and bodywork
    22% of testsRough price £150–£1,000

    At the viewing: Check the sills, wheel arches and underneath for rust, and look along the panels for uneven gaps or paint.

  • Wipers, windscreen and mirrors
    15% of testsRough price £15–£250

    At the viewing: Check for chips in the driver's view, and test the wipers and washers.

Questions to ask the seller before buying a 2005 Mercedes-Benz Viano diesel

Ask before you travel to see it. A seller who knows the car will have answers, and receipts.

  1. Any recent work on the body structure rust or damage? (Flagged at MOT 3.6× as often on the 2005 Mercedes-Benz Viano diesel as on other cars the same age.)
  2. Any recent work on the chassis rust or damage? (Flagged at MOT 3.1× as often on the 2005 Mercedes-Benz Viano diesel as on other cars the same age.)
  3. Any recent work on the rust around suspension or steering mountings? (Flagged at MOT 1.9× as often on the 2005 Mercedes-Benz Viano diesel as on other cars the same age.)
  4. Can I see the service history and receipts for any big jobs?

Looking at a Mercedes-Benz Viano?

Check the actual car: its own MOT history, mileage and what to ask the seller. Free, no sign-up.

Other years

Every year of the Mercedes-Benz Viano compared

YearMOT testsMost flagged
2015408Tyres 28%
20141,947Tyres 29%
20131,959Tyres 28%
20121,700Tyres 30%
20111,449Brakes 32%
20101,318Brakes 34%
20091,337Brakes 38%
20081,467Brakes 37%
20071,370Brakes 42%
20061,140Brakes 41%
2004814Brakes 39%

Where this comes from: the DVSA's anonymised results for every MOT test done in Great Britain during 2023–2025, counting the MOTs of Mercedes-Benz Viano cars first registered in 2005. "Flagged" includes advisories, so it isn't the same as a fail rate. How we score