Used car guide

2004 MG ZR petrol: common problems and MOT failures

What MOT testers find on the petrol MG ZR first registered in 2004 (petrol cars only): we looked at the 1,831 MOTs these cars had during 2023–2025. Plus known faults and what to look at before you buy one.

1,831MOTs of 2004 petrol cars, done in 2023–2025
63%pass first time (all 2004 cars: 57%)
3,800typical miles a year
2×the usual rate for drive shaft (cv) joints

What goes wrong more than usual on a 2004 MG ZR petrol?

Parts flagged at MOT more often on the 2004 MG ZR petrol than on all cars registered in 2004.

  • Drive shaft (CV) joints2× usual
    MG ZR
    13.5% All 2004 cars
    6.6%

    Failed outright at MOT: 6.7%, against 3% of all 2004 cars. The rest were advisories or minor defects.

    Rough price £60–£350 our estimate

    At the viewing: Drive slowly on full steering lock in both directions and listen for clicking. Look for split rubber boots behind the front wheels.

  • Rust around suspension or steering mountings1.9× usual
    MG ZR
    11.4% All 2004 cars
    6.1%

    Failed outright at MOT: 5.4%, against 2.9% of all 2004 cars. The rest were advisories or minor defects.

    Rough price £100–£450 our estimate

    At the viewing: On a straight road the steering wheel should sit straight. Listen for knocks when turning, and check the steering feels even.

  • Battery4.1× usual
    MG ZR
    5.3% All 2004 cars
    1.3%

    Failed outright at MOT: 1%, against 0.3% of all 2004 cars. The rest were advisories or minor defects.

    Rough price £80–£200 our estimate

    At the viewing: Check the car starts cleanly and there are no warning lights once running.

  • Exhaust emissions (catalyst)2.3× usual
    MG ZR
    6.1% All 2004 cars
    2.6%

    Failed outright at MOT: 6%, against 2.5% of all 2004 cars. The rest were advisories or minor defects.

    Rough price £175–£900 (catalytic converter) ClickMechanic

    At the viewing: Look for smoke when revving the warm engine and for an engine warning light.

Better than most

Rigid brake pipes: 4.6% here, against 17.4% of all 2004 cars. Suspension arm bushes and joints: 2.9% here, against 9.4% of all 2004 cars.

Common 2004 MG ZR petrol MOT failures and advisories

The share of 2004 MG ZR petrol MOT tests where testers flagged each area, as a fail or an advisory. Rough prices are typical independent-garage costs.

  • Lights and electrics
    31% of testsRough price £10–£80

    At the viewing: Ask a friend to check every light, including brake lights and indicators, while you operate them.

  • Suspension
    29% of testsRough price £120–£400

    At the viewing: Listen for knocks over speed bumps, and look behind each front wheel for a snapped coil spring.

  • Brakes
    26% of testsRough price £150–£350

    At the viewing: Look for a lip on the disc edges and feel for judder or pulling when braking firmly from about 40mph.

  • Tyres
    25% of testsRough price £70–£150

    At the viewing: Check the tread on all four tyres, including the inside edges, and look for cracks or bulges.

  • Exhaust and emissions
    17% of testsRough price £100–£1,200

    At the viewing: Look for black soot in the tailpipe, listen for blowing from the exhaust and check for an engine warning light.

  • Driveshafts and joints
    14% of testsRough price £60–£350

    At the viewing: On full steering lock, drive slowly and listen for clicking from the front wheels.

Questions to ask the seller before buying a 2004 MG ZR petrol

Ask before you travel to see it. A seller who knows the car will have answers, and receipts.

  1. Any recent work on the drive shaft (cv) joints? (Flagged at MOT 2× as often on the 2004 MG ZR petrol as on other cars the same age.)
  2. Any recent work on the rust around suspension or steering mountings? (Flagged at MOT 1.9× as often on the 2004 MG ZR petrol as on other cars the same age.)
  3. Any recent work on the battery? (Flagged at MOT 4.1× as often on the 2004 MG ZR petrol as on other cars the same age.)
  4. Can I see the service history and receipts for any big jobs?

Looking at an MG ZR?

Check the actual car: its own MOT history, mileage and what to ask the seller. Free, no sign-up.

Other years

Every year of the MG ZR compared

YearMOT testsMost flagged
2006149Lights and electrics 40%
20051,256Suspension 34%
20031,582Brakes 31%
2002792Brakes 33%
2001231Brakes 35%

Where this comes from: the DVSA's anonymised results for every MOT test done in Great Britain during 2023–2025, counting the MOTs of MG ZR cars first registered in 2004. "Flagged" includes advisories, so it isn't the same as a fail rate. How we score