2004 Saab 9-3 diesel: common problems and MOT failures
What MOT testers find on the diesel Saab 9-3 first registered in 2004 (diesel cars only): we looked at the 319 MOTs these cars had during 2023–2025. Plus known faults and what to look at before you buy one.
Small sample: there were only 319 MOTs of these cars during 2023–2025, so treat the percentages as rough. The known faults below don't depend on it.
What goes wrong more than usual on a 2004 Saab 9-3 diesel?
Parts flagged at MOT more often on the 2004 Saab 9-3 diesel than on all cars registered in 2004.
- Sub-frame3.8× usualSaab 9-318.8% All 2004 cars5%
Failed outright at MOT: 1.3%, against 0.3% of all 2004 cars. The rest were advisories or minor defects.
Rough price £300–£1,000 our estimateAt the viewing: Look underneath at the frame the suspension bolts to. Flaky rust or holes are expensive to fix.
- Steering rack inner joints3.1× usualSaab 9-311.6% All 2004 cars3.7%
Failed outright at MOT: 0%, against 0% of all 2004 cars. The rest were advisories or minor defects.
Rough price £100–£450 our estimateAt the viewing: On a straight road the steering wheel should sit straight. Listen for knocks when turning, and check the steering feels even.
Common 2004 Saab 9-3 diesel MOT failures and advisories
The share of 2004 Saab 9-3 diesel MOT tests where testers flagged each area, as a fail or an advisory. Rough prices are typical independent-garage costs.
- Suspension56% of testsRough price £120–£400
At the viewing: Listen for knocks over speed bumps, and look behind each front wheel for a snapped coil spring.
- Brakes41% of testsRough price £150–£350
At the viewing: Look for a lip on the disc edges and feel for judder or pulling when braking firmly from about 40mph.
- Lights and electrics39% of testsRough price £10–£80
At the viewing: Ask a friend to check every light, including brake lights and indicators, while you operate them.
- Tyres36% of testsRough price £70–£150
At the viewing: Check the tread on all four tyres, including the inside edges, and look for cracks or bulges.
- Steering16% of testsRough price £100–£450
At the viewing: On a straight road the steering wheel should sit straight. Feel for play or knocking when turning.
- Exhaust and emissions15% of testsRough price £100–£1,200
At the viewing: Look for black soot in the tailpipe, listen for blowing from the exhaust and check for engine or DPF warning lights.
Known faults on the 2004 Saab 9-3 diesel
Reported by owners, mechanics and buying guides for this model and age. Check which engine the car has, as some apply to one engine only.
- Convertible
Hood motors and leaks (convertible)
The electric hood motors can be damaged if the hood has been operated by hand. Check for rips, leaks and whistling at speed.
At the viewing: Raise and lower the hood a couple of times and look for leaks.
Source: RAC: Saab 9-3 Convertible (2003-2012) used car review
- Powerful versions
Fast front tyre wear (powerful versions)
Hard driving can wear out the front tyres in about 5,000 miles.
At the viewing: Check the front tyre tread.
Source: RAC: Saab 9-3 Convertible (2003-2012) used car review
Questions to ask the seller before buying a 2004 Saab 9-3 diesel
Ask before you travel to see it. A seller who knows the car will have answers, and receipts.
- Has the hood or its motors been repaired?
- Any recent work on the sub-frame? (Flagged at MOT 3.8× as often on the 2004 Saab 9-3 diesel as on other cars the same age.)
- Any recent work on the steering rack inner joints? (Flagged at MOT 3.1× as often on the 2004 Saab 9-3 diesel as on other cars the same age.)
- Can I see the service history and receipts for any big jobs?
Looking at a Saab 9-3?
Check the actual car: its own MOT history, mileage and what to ask the seller. Free, no sign-up.
Other years
Every year of the Saab 9-3 compared
| Year | MOT tests | Most flagged |
|---|---|---|
| 2012 | 595 | Suspension 29% |
| 2011 | 7,279 | Suspension 40% |
| 2010 | 10,518 | Suspension 41% |
| 2009 | 11,188 | Suspension 40% |
| 2008 | 17,835 | Suspension 41% |
| 2007 | 20,904 | Suspension 42% |
| 2006 | 16,596 | Suspension 45% |
| 2005 | 10,616 | Suspension 46% |
| 2003 | 2,917 | Suspension 44% |
| 2002 | 2,517 | Brakes 36% |
| 2001 | 2,321 | Brakes 35% |
| 2000 | 2,036 | Brakes 35% |
| 1999 | 1,595 | Brakes 33% |
| 1998 | 892 | Brakes 38% |
Where this comes from: the DVSA's anonymised results for every MOT test done in Great Britain during 2023–2025, counting the MOTs of Saab 9-3 cars first registered in 2004. "Flagged" includes advisories, so it isn't the same as a fail rate. How we score