Used car guide

2004 SEAT Leon petrol: common problems and MOT failures

What MOT testers find on the petrol SEAT Leon first registered in 2004 (petrol cars only): we looked at the 2,704 MOTs these cars had during 2023–2025. Plus known faults and what to look at before you buy one.

2,704MOTs of 2004 petrol cars, done in 2023–2025
63%pass first time (all 2004 cars: 57%)
6,000typical miles a year
1.7×the usual rate for exhaust system

What goes wrong more than usual on a 2004 SEAT Leon petrol?

Parts flagged at MOT more often on the 2004 SEAT Leon petrol than on all cars registered in 2004.

  • Exhaust system1.7× usual
    SEAT Leon
    16.1% All 2004 cars
    9.7%

    Failed outright at MOT: 2.8%, against 2.8% of all 2004 cars. The rest were advisories or minor defects.

    Rough price £100–£500 (pipe or section) ClickMechanic

    At the viewing: Listen for blowing or rattling from underneath at idle, and look for black soot around joints.

  • Drive shaft (CV) joints1.7× usual
    SEAT Leon
    11.4% All 2004 cars
    6.6%

    Failed outright at MOT: 3.6%, against 3% of all 2004 cars. The rest were advisories or minor defects.

    Rough price £60–£350 our estimate

    At the viewing: Drive slowly on full steering lock in both directions and listen for clicking. Look for split rubber boots behind the front wheels.

  • Exhaust emissions (catalyst)2.4× usual
    SEAT Leon
    6.3% All 2004 cars
    2.6%

    Failed outright at MOT: 6.1%, against 2.5% of all 2004 cars. The rest were advisories or minor defects.

    Rough price £175–£900 (catalytic converter) ClickMechanic

    At the viewing: Look for smoke when revving the warm engine and for an engine warning light.

  • Airbag warning light2× usual
    SEAT Leon
    3.4% All 2004 cars
    1.7%

    Failed outright at MOT: 2.8%, against 1.5% of all 2004 cars. The rest were advisories or minor defects.

    Rough price £10–£80 our estimate

    At the viewing: Ask a friend to check every light while you work the switches: indicators, brake lights, fog lights and reversing lights.

  • Front strut mounts and bushes2.9× usual
    SEAT Leon
    2.3% All 2004 cars
    0.8%

    Failed outright at MOT: 0.2%, against 0.1% of all 2004 cars. The rest were advisories or minor defects.

    Rough price £120–£400 our estimate

    At the viewing: Listen for knocks over speed bumps, and look behind each front wheel for a snapped coil spring.

Better than most

Ball joint dust cover: 1.8% here, against 4.7% of all 2004 cars. Anti-roll bar link joints: 1.6% here, against 4% of all 2004 cars.

Common 2004 SEAT Leon petrol MOT failures and advisories

The share of 2004 SEAT Leon petrol MOT tests where testers flagged each area, as a fail or an advisory. Rough prices are typical independent-garage costs.

  • Suspension
    40% of testsRough price £120–£400

    At the viewing: Listen for knocks over speed bumps, and look behind each front wheel for a snapped coil spring.

  • Brakes
    40% of testsRough price £150–£350

    At the viewing: Look for a lip on the disc edges and feel for judder or pulling when braking firmly from about 40mph.

  • Lights and electrics
    33% of testsRough price £10–£80

    At the viewing: Ask a friend to check every light, including brake lights and indicators, while you operate them.

  • Tyres
    26% of testsRough price £70–£150

    At the viewing: Check the tread on all four tyres, including the inside edges, and look for cracks or bulges.

  • Exhaust and emissions
    21% of testsRough price £100–£1,200

    At the viewing: Look for black soot in the tailpipe, listen for blowing from the exhaust and check for an engine warning light.

  • Oil and fluid leaks
    15% of testsRough price £80–£600

    At the viewing: Look under the engine and on the ground where the car is usually parked for fresh oil or fluid.

Questions to ask the seller before buying a 2004 SEAT Leon petrol

Ask before you travel to see it. A seller who knows the car will have answers, and receipts.

  1. Any recent work on the exhaust system? (Flagged at MOT 1.7× as often on the 2004 SEAT Leon petrol as on other cars the same age.)
  2. Any recent work on the drive shaft (cv) joints? (Flagged at MOT 1.7× as often on the 2004 SEAT Leon petrol as on other cars the same age.)
  3. Any recent work on the exhaust emissions (catalyst)? (Flagged at MOT 2.4× as often on the 2004 SEAT Leon petrol as on other cars the same age.)
  4. Can I see the service history and receipts for any big jobs?

Looking at a SEAT Leon?

Check the actual car: its own MOT history, mileage and what to ask the seller. Free, no sign-up.

Other years

Every year of the SEAT Leon compared

YearMOT testsMost flagged
2026–Too new for MOT data
2025–Too new for MOT data
2024–Too new for MOT data
2023–Too new for MOT data
20223,753Tyres 32%
202122,353Tyres 29%
202040,786Tyres 29%
201957,652Tyres 30%
201862,279Tyres 31%
201753,966Tyres 30%
201646,971Tyres 30%
201550,821Tyres 31%
201455,252Tyres 32%
201334,188Tyres 33%
201226,091Suspension 41%
201119,244Suspension 47%
201016,979Suspension 50%
200914,294Suspension 49%
200813,659Suspension 48%
200712,655Suspension 48%
20068,290Suspension 48%
20054,943Suspension 45%
20033,267Suspension 43%
20021,589Suspension 49%
2001757Suspension 47%
2000161Suspension 50%

Where this comes from: the DVSA's anonymised results for every MOT test done in Great Britain during 2023–2025, counting the MOTs of SEAT Leon cars first registered in 2004. "Flagged" includes advisories, so it isn't the same as a fail rate. How we score