2004 Suzuki Grand Vitara petrol: common problems and MOT failures
What MOT testers find on the petrol Suzuki Grand Vitara first registered in 2004 (petrol cars only): we looked at the 4,342 MOTs these cars had during 2023–2025. Plus known faults and what to look at before you buy one.
What goes wrong more than usual on a 2004 Suzuki Grand Vitara petrol?
Parts flagged at MOT more often on the 2004 Suzuki Grand Vitara petrol than on all cars registered in 2004.
- Drive shaft (CV) joints2.7× usualSuzuki Grand Vitara18.2% All 2004 cars6.7%
Failed outright at MOT: 9.7%, against 3% of all 2004 cars. The rest were advisories or minor defects.
Rough price £60–£350 our estimateAt the viewing: Drive slowly on full steering lock in both directions and listen for clicking. Look for split rubber boots behind the front wheels.
- Chassis rust or damage3.4× usualSuzuki Grand Vitara12.4% All 2004 cars3.6%
Failed outright at MOT: 3.6%, against 1.1% of all 2004 cars. The rest were advisories or minor defects.
Rough price £150–£1,000 our estimateAt the viewing: Check the sills, wheel arches and underneath for rust, and look along the panels for uneven gaps or paint.
- Anti-roll bar link bushes4.6× usualSuzuki Grand Vitara8.8% All 2004 cars1.9%
Failed outright at MOT: 1.2%, against 0.5% of all 2004 cars. The rest were advisories or minor defects.
Rough price £100–£280 (pair of drop links) CheckatradeAt the viewing: Drive slowly over bumps and listen for a knock or rattle from the front. Worn anti-roll bar links are a cheap fix.
- Anti-roll bar bushes and joints3.1× usualSuzuki Grand Vitara5.2% All 2004 cars1.7%
Failed outright at MOT: 1.1%, against 0.4% of all 2004 cars. The rest were advisories or minor defects.
Rough price £100–£280 (pair of drop links) CheckatradeAt the viewing: Drive slowly over bumps and listen for a knock or rattle from the front. Worn anti-roll bar links are a cheap fix.
- Body structure rust or damage1.9× usualSuzuki Grand Vitara5.6% All 2004 cars3%
Failed outright at MOT: 1.6%, against 0.9% of all 2004 cars. The rest were advisories or minor defects.
Rough price £150–£1,000 our estimateAt the viewing: Look underneath and along the sills for flaky rust or fresh underseal hiding it.
Suspension arm bushes and joints: 2.6% here, against 9.4% of all 2004 cars. Track rod ends: 0.8% here, against 6.5% of all 2004 cars.
Common 2004 Suzuki Grand Vitara petrol MOT failures and advisories
The share of 2004 Suzuki Grand Vitara petrol MOT tests where testers flagged each area, as a fail or an advisory. Rough prices are typical independent-garage costs.
- Brakes40% of testsRough price £150–£350
At the viewing: Look for a lip on the disc edges and feel for judder or pulling when braking firmly from about 40mph.
- Suspension38% of testsRough price £120–£400
At the viewing: Listen for knocks over speed bumps, and look behind each front wheel for a snapped coil spring.
- Lights and electrics33% of testsRough price £10–£80
At the viewing: Ask a friend to check every light, including brake lights and indicators, while you operate them.
- Tyres26% of testsRough price £70–£150
At the viewing: Check the tread on all four tyres, including the inside edges, and look for cracks or bulges.
- Oil and fluid leaks21% of testsRough price £80–£600
At the viewing: Look under the engine and on the ground where the car is usually parked for fresh oil or fluid.
- Rust and bodywork21% of testsRough price £150–£1,000
At the viewing: Check the sills, wheel arches and underneath for rust, and look along the panels for uneven gaps or paint.
Questions to ask the seller before buying a 2004 Suzuki Grand Vitara petrol
Ask before you travel to see it. A seller who knows the car will have answers, and receipts.
- Any recent work on the drive shaft (cv) joints? (Flagged at MOT 2.7× as often on the 2004 Suzuki Grand Vitara petrol as on other cars the same age.)
- Any recent work on the chassis rust or damage? (Flagged at MOT 3.4× as often on the 2004 Suzuki Grand Vitara petrol as on other cars the same age.)
- Any recent work on the anti-roll bar link bushes? (Flagged at MOT 4.6× as often on the 2004 Suzuki Grand Vitara petrol as on other cars the same age.)
- Can I see the service history and receipts for any big jobs?
Looking at a Suzuki Grand Vitara?
Check the actual car: its own MOT history, mileage and what to ask the seller. Free, no sign-up.
Other years
Every year of the Suzuki Grand Vitara compared
| Year | MOT tests | Most flagged |
|---|---|---|
| 2015 | 127 | Brakes 33% |
| 2014 | 1,510 | Brakes 30% |
| 2013 | 3,372 | Brakes 34% |
| 2012 | 3,225 | Brakes 38% |
| 2011 | 4,256 | Brakes 39% |
| 2010 | 5,174 | Brakes 40% |
| 2009 | 5,316 | Brakes 39% |
| 2008 | 6,109 | Suspension 43% |
| 2007 | 6,866 | Suspension 46% |
| 2006 | 5,601 | Suspension 48% |
| 2005 | 6,505 | Suspension 42% |
| 2003 | 4,049 | Brakes 42% |
| 2002 | 2,746 | Brakes 42% |
| 2001 | 1,523 | Brakes 43% |
| 2000 | 652 | Brakes 40% |
| 1999 | 385 | Brakes 41% |
| 1998 | 152 | Brakes 39% |
Where this comes from: the DVSA's anonymised results for every MOT test done in Great Britain during 2023–2025, counting the MOTs of Suzuki Grand Vitara cars first registered in 2004. "Flagged" includes advisories, so it isn't the same as a fail rate. How we score