Used car guide

1996 Toyota Hilux: common problems and MOT failures

What MOT testers find on the Toyota Hilux first registered in 1996: we looked at the 1,055 MOTs these cars had during 2023–2025. Plus known faults and what to look at before you buy one.

1,055MOTs of 1996 cars, done in 2023–2025
61%pass first time (all 1996 cars: 66%)
5,600typical miles a year
1.9×the usual rate for wheel bearings

What goes wrong more than usual on a 1996 Toyota Hilux?

Parts flagged at MOT more often on the 1996 Toyota Hilux than on all cars registered in 1996.

  • Wheel bearings1.9× usual
    Toyota Hilux
    13.7% All 1996 cars
    7.3%

    Failed outright at MOT: 1.4%, against 1.2% of all 1996 cars. The rest were advisories or minor defects.

    Rough price £120–£300 (one bearing) ClickMechanic

    At the viewing: Listen for a hum or growl that changes as you steer at speed.

  • Rear fog light2.7× usual
    Toyota Hilux
    7.2% All 1996 cars
    2.7%

    Failed outright at MOT: 6.9%, against 2.6% of all 1996 cars. The rest were advisories or minor defects.

    Rough price £10–£80 our estimate

    At the viewing: Ask a friend to check every light while you work the switches: indicators, brake lights, fog lights and reversing lights.

  • Drag link end5× usual
    Toyota Hilux
    4.5% All 1996 cars
    0.9%

    Failed outright at MOT: 2%, against 0.3% of all 1996 cars. The rest were advisories or minor defects.

    Rough price £100–£450 our estimate

    At the viewing: On a straight road the steering wheel should sit straight. Feel for play or knocking when turning.

  • Sidelights2× usual
    Toyota Hilux
    7.8% All 1996 cars
    3.9%

    Failed outright at MOT: 6.2%, against 3.2% of all 1996 cars. The rest were advisories or minor defects.

    Rough price £10–£80 our estimate

    At the viewing: Ask a friend to check every light while you work the switches: indicators, brake lights, fog lights and reversing lights.

Better than most

Brake discs: 2.8% here, against 8.7% of all 1996 cars. Coil springs: 2.8% here, against 5.7% of all 1996 cars.

Common 1996 Toyota Hilux MOT failures and advisories

The share of 1996 Toyota Hilux MOT tests where testers flagged each area, as a fail or an advisory. Rough prices are typical independent-garage costs.

  • Lights and electrics
    39% of testsRough price £10–£80

    At the viewing: Ask a friend to check every light, including brake lights and indicators, while you operate them.

  • Suspension
    38% of testsRough price £120–£400

    At the viewing: Listen for knocks over speed bumps, and look behind each front wheel for a snapped coil spring.

  • Brakes
    37% of testsRough price £150–£350

    At the viewing: Look for a lip on the disc edges and feel for judder or pulling when braking firmly from about 40mph.

  • Rust and bodywork
    21% of testsRough price £150–£1,000

    At the viewing: Check the sills, wheel arches and underneath for rust, and look along the panels for uneven gaps or paint.

  • Oil and fluid leaks
    16% of testsRough price £80–£600

    At the viewing: Look under the engine and on the ground where the car is usually parked for fresh oil or fluid.

  • Tyres
    16% of testsRough price £70–£150

    At the viewing: Check the tread on all four tyres, including the inside edges, and look for cracks or bulges.

Questions to ask the seller before buying a 1996 Toyota Hilux

Ask before you travel to see it. A seller who knows the car will have answers, and receipts.

  1. Any recent work on the wheel bearings? (Flagged at MOT 1.9× as often on the 1996 Toyota Hilux as on other cars the same age.)
  2. Any recent work on the rear fog light? (Flagged at MOT 2.7× as often on the 1996 Toyota Hilux as on other cars the same age.)
  3. Any recent work on the drag link end? (Flagged at MOT 5× as often on the 1996 Toyota Hilux as on other cars the same age.)
  4. Can I see the service history and receipts for any big jobs?

Looking at a Toyota Hilux?

Check the actual car: its own MOT history, mileage and what to ask the seller. Free, no sign-up.

Other years

Every year of the Toyota Hilux compared

YearMOT testsMost flagged
20223,329Tyres 17%
20219,402Tyres 17%
202014,467Tyres 17%
201915,339Brakes 18%
201816,208Brakes 18%
201714,938Brakes 20%
201613,422Brakes 26%
201516,613Brakes 31%
201414,593Brakes 34%
201312,062Brakes 36%
201211,659Brakes 39%
201111,301Brakes 41%
20107,487Brakes 40%
20095,342Suspension 41%
20085,962Suspension 43%
20075,423Suspension 42%
20063,086Suspension 44%
20053,392Suspension 44%
20044,093Suspension 45%
20032,885Suspension 45%
20022,642Lights and electrics 47%
20011,769Suspension 44%
20001,672Suspension 46%
19991,786Lights and electrics 44%
19981,936Suspension 43%
1997986Lights and electrics 42%
1995651Brakes 38%
1994427Brakes 35%
1993329Lights and electrics 37%
1992278Brakes 38%
1991273Lights and electrics 37%
1990209Brakes 34%

Where this comes from: the DVSA's anonymised results for every MOT test done in Great Britain during 2023–2025, counting the MOTs of Toyota Hilux cars first registered in 1996. "Flagged" includes advisories, so it isn't the same as a fail rate. How we score