Used car guide

2003 Volvo V40 petrol: common problems and MOT failures

What MOT testers find on the petrol Volvo V40 first registered in 2003 (petrol cars only): we looked at the 2,013 MOTs these cars had during 2023–2025. Plus known faults and what to look at before you buy one.

2,013MOTs of 2003 petrol cars, done in 2023–2025
48%pass first time (all 2003 cars: 57%)
5,400typical miles a year
2.5×the usual rate for drive shaft (cv) joints

What goes wrong more than usual on a 2003 Volvo V40 petrol?

Parts flagged at MOT more often on the 2003 Volvo V40 petrol than on all cars registered in 2003.

  • Drive shaft (CV) joints2.5× usual
    Volvo V40
    16.2% All 2003 cars
    6.6%

    Failed outright at MOT: 7%, against 2.9% of all 2003 cars. The rest were advisories or minor defects.

    Rough price £60–£350 our estimate

    At the viewing: Drive slowly on full steering lock in both directions and listen for clicking. Look for split rubber boots behind the front wheels.

  • Seat belts6.3× usual
    Volvo V40
    10.7% All 2003 cars
    1.7%

    Failed outright at MOT: 2.3%, against 0.6% of all 2003 cars. The rest were advisories or minor defects.

    Rough price £80–£250 our estimate

    At the viewing: Pull each seatbelt sharply. It should lock and retract smoothly.

  • Ball joint dust cover3× usual
    Volvo V40
    13.9% All 2003 cars
    4.7%

    Failed outright at MOT: 3.9%, against 1.7% of all 2003 cars. The rest were advisories or minor defects.

    Rough price £60–£150 (one joint) ClickMechanic

    At the viewing: Listen for knocking over bumps and check the rubber boots behind the wheels aren't split.

  • Sidelights2.2× usual
    Volvo V40
    13.5% All 2003 cars
    6.2%

    Failed outright at MOT: 10.2%, against 5.5% of all 2003 cars. The rest were advisories or minor defects.

    Rough price £10–£80 our estimate

    At the viewing: Ask a friend to check every light while you work the switches: indicators, brake lights, fog lights and reversing lights.

  • Steering rack4.5× usual
    Volvo V40
    7.2% All 2003 cars
    1.6%

    Failed outright at MOT: 5.8%, against 0.9% of all 2003 cars. The rest were advisories or minor defects.

    Rough price £100–£450 our estimate

    At the viewing: On a straight road the steering wheel should sit straight. Listen for knocks when turning, and check the steering feels even.

Better than most

Engine oil leaks: 3.9% here, against 14.9% of all 2003 cars. Brake lights: 2.5% here, against 5.7% of all 2003 cars.

Common 2003 Volvo V40 petrol MOT failures and advisories

The share of 2003 Volvo V40 petrol MOT tests where testers flagged each area, as a fail or an advisory. Rough prices are typical independent-garage costs.

  • Suspension
    48% of testsRough price £120–£400

    At the viewing: Listen for knocks over speed bumps, and look behind each front wheel for a snapped coil spring.

  • Brakes
    47% of testsRough price £150–£350

    At the viewing: Look for a lip on the disc edges and feel for judder or pulling when braking firmly from about 40mph.

  • Lights and electrics
    43% of testsRough price £10–£80

    At the viewing: Ask a friend to check every light, including brake lights and indicators, while you operate them.

  • Tyres
    33% of testsRough price £70–£150

    At the viewing: Check the tread on all four tyres, including the inside edges, and look for cracks or bulges.

  • Driveshafts and joints
    16% of testsRough price £60–£350

    At the viewing: On full steering lock, drive slowly and listen for clicking from the front wheels.

  • Wipers, windscreen and mirrors
    13% of testsRough price £15–£250

    At the viewing: Check for chips in the driver's view, and test the wipers and washers.

Questions to ask the seller before buying a 2003 Volvo V40 petrol

Ask before you travel to see it. A seller who knows the car will have answers, and receipts.

  1. Any recent work on the drive shaft (cv) joints? (Flagged at MOT 2.5× as often on the 2003 Volvo V40 petrol as on other cars the same age.)
  2. Any recent work on the seat belts? (Flagged at MOT 6.3× as often on the 2003 Volvo V40 petrol as on other cars the same age.)
  3. Any recent work on the ball joint dust cover? (Flagged at MOT 3× as often on the 2003 Volvo V40 petrol as on other cars the same age.)
  4. Can I see the service history and receipts for any big jobs?

Looking at a Volvo V40?

Check the actual car: its own MOT history, mileage and what to ask the seller. Free, no sign-up.

Other years

Every year of the Volvo V40 compared

YearMOT testsMost flagged
2026–Too new for MOT data
201924,382Tyres 32%
201838,335Tyres 33%
201740,228Tyres 32%
201645,842Tyres 33%
201546,343Tyres 33%
201448,044Tyres 34%
201333,553Tyres 35%
20126,965Tyres 36%
20042,391Suspension 51%
20021,980Suspension 53%
20011,484Brakes 49%
2000801Suspension 53%
1999488Brakes 49%
1998267Suspension 47%
1997212Brakes 50%
1996–Too few tests

Where this comes from: the DVSA's anonymised results for every MOT test done in Great Britain during 2023–2025, counting the MOTs of Volvo V40 cars first registered in 2003. "Flagged" includes advisories, so it isn't the same as a fail rate. How we score