Used car guide

2021 Volvo XC60 diesel: common problems and MOT failures

What MOT testers find on the diesel Volvo XC60 first registered in 2021 (diesel cars only): we looked at the 6,092 MOTs these cars had during 2023–2025. Plus known faults and what to look at before you buy one.

6,092MOTs of 2021 diesel cars, done in 2023–2025
91%pass first time (all 2021 cars: 87%)
10,400typical miles a year
25%had tyres flagged

Common 2021 Volvo XC60 diesel MOT failures and advisories

The share of 2021 Volvo XC60 diesel MOT tests where testers flagged each area, as a fail or an advisory. Rough prices are typical independent-garage costs.

  • Tyres
    25% of testsRough price £70–£150

    At the viewing: Check the tread on all four tyres, including the inside edges, and look for cracks or bulges.

  • Brakes
    9% of testsRough price £150–£350

    At the viewing: Look for a lip on the disc edges and feel for judder or pulling when braking firmly from about 40mph.

  • Wipers, windscreen and mirrors
    5% of testsRough price £15–£250

    At the viewing: Check for chips in the driver's view, and test the wipers and washers.

  • Lights and electrics
    2% of testsRough price £10–£80

    At the viewing: Ask a friend to check every light, including brake lights and indicators, while you operate them.

  • Seats and seatbelts
    2% of testsRough price £80–£250

    At the viewing: Pull each seatbelt sharply. It should lock, and retract cleanly.

  • Suspension
    2% of testsRough price £120–£400

    At the viewing: Listen for knocks over speed bumps, and look behind each front wheel for a snapped coil spring.

Known faults on the 2021 Volvo XC60 diesel

Reported by owners, mechanics and buying guides for this model and age. Check which engine the car has, as some apply to one engine only.

  • Engine fire recall (2.0 diesel)

    2.0 diesel

    About 70,000 UK cars with the 2.0 diesel are being recalled for a fire risk. Watch for odd smells, the engine light or hesitation.

    At the viewing: Ask a Volvo dealer about the recall's status for this car.

    Source: What Car?: used Volvo XC60 (2017 on) reliability

  • Emergency braking and tailgate recalls

    All engines

    Recalls covered emergency braking that might not work (2020), tailgate arms that could freeze (built to Oct 2018) and the emergency call module (built 2017–2018).

    At the viewing: Ask for proof the recalls were done.

    Source: What Car?: used Volvo XC60 (2017 on) reliability

  • DPF, turbo and hybrid battery faults

    Diesel and hybrid

    Diesels can have DPF and turbo problems, and hybrids battery and charging faults, with some losing electric range.

    At the viewing: Watch for warning lights and check the hybrid's charging and range.

    Source: What Car?: used Volvo XC60 (2017 on) reliability

Questions to ask the seller before buying a 2021 Volvo XC60 diesel

Ask before you travel to see it. A seller who knows the car will have answers, and receipts.

  1. What's the status of the diesel fire-risk recall on this car?
  2. Can I see the service history and receipts for any big jobs?

Looking at a Volvo XC60?

Check the actual car: its own MOT history, mileage and what to ask the seller. Free, no sign-up.

Other years

Every year of the Volvo XC60 compared

YearMOT testsMost flagged
2026–Too new for MOT data
2025–Too new for MOT data
2024–Too new for MOT data
2023578Tyres 14%
20227,469Tyres 24%
202023,812Tyres 26%
201933,485Tyres 27%
201832,008Tyres 26%
201743,851Tyres 29%
201643,836Tyres 29%
201537,637Tyres 30%
201426,358Tyres 30%
201315,402Tyres 29%
201214,571Tyres 30%
201113,261Suspension 30%
201012,448Suspension 32%
20098,780Suspension 36%
2008759Suspension 39%

Where this comes from: the DVSA's anonymised results for every MOT test done in Great Britain during 2023–2025, counting the MOTs of Volvo XC60 cars first registered in 2021. "Flagged" includes advisories, so it isn't the same as a fail rate. How we score