2016 Volvo XC90 diesel: common problems and MOT failures
What MOT testers find on the diesel Volvo XC90 first registered in 2016 (diesel cars only): we looked at the 10,767 MOTs these cars had during 2023–2025. Plus known faults and what to look at before you buy one.
What goes wrong more than usual on a 2016 Volvo XC90 diesel?
Parts flagged at MOT more often on the 2016 Volvo XC90 diesel than on all cars registered in 2016.
- Track rod ends6.7× usualVolvo XC9015.5% All 2016 cars2.3%
Failed outright at MOT: 5.5%, against 1.1% of all 2016 cars. The rest were advisories or minor defects.
Rough price £50–£150 (one end, plus about £30–£50 if it needs a wheel alignment) ClickMechanicAt the viewing: On a straight road the steering wheel should sit straight. Listen for knocks when turning, and check the steering feels even.
- Ball joint4.5× usualVolvo XC9010.3% All 2016 cars2.3%
Failed outright at MOT: 2.3%, against 1.2% of all 2016 cars. The rest were advisories or minor defects.
Rough price £60–£150 (one joint) ClickMechanicAt the viewing: Listen for knocking over bumps and check the rubber boots behind the wheels aren't split.
- Steering rack inner joints6.2× usualVolvo XC903.7% All 2016 cars0.6%
Failed outright at MOT: 0%, against 0% of all 2016 cars. The rest were advisories or minor defects.
Rough price £100–£450 our estimateAt the viewing: On a straight road the steering wheel should sit straight. Listen for knocks when turning, and check the steering feels even.
- Number plates2.6× usualVolvo XC904.4% All 2016 cars1.7%
Failed outright at MOT: 0.5%, against 0.2% of all 2016 cars. The rest were advisories or minor defects.
Rough price £5–£40 our estimateAt the viewing: Check the number plate lights work and the plates are clean and legal.
- Ball joint dust cover3.2× usualVolvo XC903.8% All 2016 cars1.2%
Failed outright at MOT: 1.3%, against 0.5% of all 2016 cars. The rest were advisories or minor defects.
Rough price £60–£150 (one joint) ClickMechanicAt the viewing: Listen for knocking over bumps and check the rubber boots behind the wheels aren't split.
Suspension arm bushes and joints: 1.5% here, against 4.9% of all 2016 cars.
Common 2016 Volvo XC90 diesel MOT failures and advisories
The share of 2016 Volvo XC90 diesel MOT tests where testers flagged each area, as a fail or an advisory. Rough prices are typical independent-garage costs.
- Suspension28% of testsRough price £120–£400
At the viewing: Listen for knocks over speed bumps, and look behind each front wheel for a snapped coil spring.
- Tyres27% of testsRough price £70–£150
At the viewing: Check the tread on all four tyres, including the inside edges, and look for cracks or bulges.
- Brakes21% of testsRough price £150–£350
At the viewing: Look for a lip on the disc edges and feel for judder or pulling when braking firmly from about 40mph.
- Wipers, windscreen and mirrors6% of testsRough price £15–£250
At the viewing: Check for chips in the driver's view, and test the wipers and washers.
- Seats and seatbelts4% of testsRough price £80–£250
At the viewing: Pull each seatbelt sharply. It should lock, and retract cleanly.
- Steering4% of testsRough price £100–£450
At the viewing: On a straight road the steering wheel should sit straight. Feel for play or knocking when turning.
Known faults on the 2016 Volvo XC90 diesel
Reported by owners, mechanics and buying guides for this model and age. Check which engine the car has, as some apply to one engine only.
- All engines
Many recalls (14)
Recalls covered airbags, seatbelts, power steering hoses, crankshafts that could cause engine failure, fuel and coolant hose leaks, a melting inlet manifold and software for engine power and emergency braking.
At the viewing: Ask a Volvo dealer to check the VIN for outstanding recalls.
- All engines
Electronic glitches
Electronic glitches are common.
At the viewing: Test the screen, driver aids and every electrical item.
Questions to ask the seller before buying a 2016 Volvo XC90 diesel
Ask before you travel to see it. A seller who knows the car will have answers, and receipts.
- Have all the recalls been done? Can a Volvo dealer confirm from the VIN?
- Any recent work on the track rod ends? (Flagged at MOT 6.7× as often on the 2016 Volvo XC90 diesel as on other cars the same age.)
- Any recent work on the ball joint? (Flagged at MOT 4.5× as often on the 2016 Volvo XC90 diesel as on other cars the same age.)
- Any recent work on the steering rack inner joints? (Flagged at MOT 6.2× as often on the 2016 Volvo XC90 diesel as on other cars the same age.)
- Can I see the service history and receipts for any big jobs?
Looking at a Volvo XC90?
Check the actual car: its own MOT history, mileage and what to ask the seller. Free, no sign-up.
Other years
Every year of the Volvo XC90 compared
| Year | MOT tests | Most flagged |
|---|---|---|
| 2026 | – | Too new for MOT data |
| 2025 | – | Too new for MOT data |
| 2024 | – | Too new for MOT data |
| 2023 | 288 | Tyres 10% |
| 2022 | 6,483 | Tyres 28% |
| 2021 | 13,349 | Tyres 29% |
| 2020 | 14,687 | Tyres 28% |
| 2019 | 21,358 | Tyres 29% |
| 2018 | 18,591 | Tyres 28% |
| 2017 | 16,415 | Tyres 27% |
| 2015 | 8,092 | Tyres 28% |
| 2014 | 6,830 | Tyres 30% |
| 2013 | 7,198 | Brakes 30% |
| 2012 | 8,720 | Brakes 31% |
| 2011 | 12,594 | Lights and electrics 34% |
| 2010 | 17,542 | Lights and electrics 36% |
| 2009 | 9,753 | Suspension 41% |
| 2008 | 4,711 | Suspension 48% |
| 2007 | 7,367 | Suspension 52% |
| 2006 | 7,127 | Suspension 53% |
| 2005 | 8,931 | Suspension 57% |
| 2004 | 6,386 | Suspension 58% |
| 2003 | 2,039 | Suspension 60% |
Where this comes from: the DVSA's anonymised results for every MOT test done in Great Britain during 2023–2025, counting the MOTs of Volvo XC90 cars first registered in 2016. "Flagged" includes advisories, so it isn't the same as a fail rate. How we score