Used car guide

2005 Kia RIO diesel: common problems and MOT failures

What MOT testers find on the diesel Kia RIO first registered in 2005 (diesel cars only): we looked at the 463 MOTs these cars had during 2023–2025. Plus known faults and what to look at before you buy one.

Small sample: there were only 463 MOTs of these cars during 2023–2025, so treat the percentages as rough. The known faults below don't depend on it.

463MOTs of 2005 diesel cars, done in 2023–2025
48%pass first time (all 2005 cars: 57%)
5,200typical miles a year
3×the usual rate for track rod ends

What goes wrong more than usual on a 2005 Kia RIO diesel?

Parts flagged at MOT more often on the 2005 Kia RIO diesel than on all cars registered in 2005.

  • Track rod ends3× usual
    Kia RIO
    17.9% All 2005 cars
    5.9%

    Failed outright at MOT: 11%, against 2.7% of all 2005 cars. The rest were advisories or minor defects.

    Rough price £50–£150 (one end, plus about £30–£50 if it needs a wheel alignment) ClickMechanic

    At the viewing: On a straight road the steering wheel should sit straight. Listen for knocks when turning, and check the steering feels even.

  • Sub-frame2.4× usual
    Kia RIO
    13.4% All 2005 cars
    5.5%

    Failed outright at MOT: 3%, against 0.3% of all 2005 cars. The rest were advisories or minor defects.

    Rough price £300–£1,000 our estimate

    At the viewing: Look underneath at the frame the suspension bolts to. Flaky rust or holes are expensive to fix.

  • Drive shaft (CV) joints2× usual
    Kia RIO
    14.3% All 2005 cars
    7.1%

    Failed outright at MOT: 6.9%, against 3.3% of all 2005 cars. The rest were advisories or minor defects.

    Rough price £60–£350 our estimate

    At the viewing: Drive slowly on full steering lock in both directions and listen for clicking. Look for split rubber boots behind the front wheels.

  • Anti-roll bar link joints2× usual
    Kia RIO
    8.6% All 2005 cars
    4.3%

    Failed outright at MOT: 3.2%, against 1.6% of all 2005 cars. The rest were advisories or minor defects.

    Rough price £60–£150 (one joint) ClickMechanic

    At the viewing: Listen for knocking over bumps and check the rubber boots behind the wheels aren't split.

Better than most

Headlights: 4.8% here, against 13.4% of all 2005 cars.

Common 2005 Kia RIO diesel MOT failures and advisories

The share of 2005 Kia RIO diesel MOT tests where testers flagged each area, as a fail or an advisory. Rough prices are typical independent-garage costs.

  • Suspension
    59% of testsRough price £120–£400

    At the viewing: Listen for knocks over speed bumps, and look behind each front wheel for a snapped coil spring.

  • Brakes
    49% of testsRough price £150–£350

    At the viewing: Look for a lip on the disc edges and feel for judder or pulling when braking firmly from about 40mph.

  • Lights and electrics
    41% of testsRough price £10–£80

    At the viewing: Ask a friend to check every light, including brake lights and indicators, while you operate them.

  • Tyres
    37% of testsRough price £70–£150

    At the viewing: Check the tread on all four tyres, including the inside edges, and look for cracks or bulges.

  • Wipers, windscreen and mirrors
    15% of testsRough price £15–£250

    At the viewing: Check for chips in the driver's view, and test the wipers and washers.

  • Driveshafts and joints
    15% of testsRough price £60–£350

    At the viewing: On full steering lock, drive slowly and listen for clicking from the front wheels.

Questions to ask the seller before buying a 2005 Kia RIO diesel

Ask before you travel to see it. A seller who knows the car will have answers, and receipts.

  1. Any recent work on the track rod ends? (Flagged at MOT 3× as often on the 2005 Kia RIO diesel as on other cars the same age.)
  2. Any recent work on the sub-frame? (Flagged at MOT 2.4× as often on the 2005 Kia RIO diesel as on other cars the same age.)
  3. Any recent work on the drive shaft (cv) joints? (Flagged at MOT 2× as often on the 2005 Kia RIO diesel as on other cars the same age.)
  4. Can I see the service history and receipts for any big jobs?

Looking at a Kia RIO?

Check the actual car: its own MOT history, mileage and what to ask the seller. Free, no sign-up.

Other years

Every year of the Kia RIO compared

YearMOT testsMost flagged
2023199Tyres 8%
20224,885Tyres 15%
20217,219Tyres 20%
202010,019Tyres 22%
201914,358Tyres 25%
201816,943Tyres 29%
201723,978Tyres 31%
201626,231Tyres 32%
201533,792Tyres 32%
201432,699Tyres 33%
201329,473Brakes 34%
201226,746Brakes 35%
201120,317Suspension 50%
201017,923Suspension 54%
200914,107Suspension 54%
20085,967Suspension 59%
20073,499Suspension 57%
20062,776Suspension 56%
2004860Lights and electrics 50%
2003486Lights and electrics 52%
2002280Brakes 57%
2001–Too few tests

Where this comes from: the DVSA's anonymised results for every MOT test done in Great Britain during 2023–2025, counting the MOTs of Kia RIO cars first registered in 2005. "Flagged" includes advisories, so it isn't the same as a fail rate. How we score