2004 Saab 9-5 diesel: common problems and MOT failures
What MOT testers find on the diesel Saab 9-5 first registered in 2004 (diesel cars only): we looked at the 378 MOTs these cars had during 2023–2025. Plus known faults and what to look at before you buy one.
Small sample: there were only 378 MOTs of these cars during 2023–2025, so treat the percentages as rough. The known faults below don't depend on it.
What goes wrong more than usual on a 2004 Saab 9-5 diesel?
Parts flagged at MOT more often on the 2004 Saab 9-5 diesel than on all cars registered in 2004.
- Suspension arm4.6× usualSaab 9-515.6% All 2004 cars3.4%
Failed outright at MOT: 1.3%, against 0.4% of all 2004 cars. The rest were advisories or minor defects.
Rough price £120–£180 (one arm) ClickMechanicAt the viewing: Listen for clunks over bumps and feel for the steering wandering. Worn arm bushes show as cracked rubber near the wheels.
- Suspension arm bushes and joints2.2× usualSaab 9-520.1% All 2004 cars9.3%
Failed outright at MOT: 4%, against 2.1% of all 2004 cars. The rest were advisories or minor defects.
Rough price £120–£180 (one arm) ClickMechanicAt the viewing: Listen for clunks over bumps and feel for the steering wandering. Worn arm bushes show as cracked rubber near the wheels.
- Rust around suspension or steering mountings2.4× usualSaab 9-514.6% All 2004 cars6.1%
Failed outright at MOT: 8.5%, against 2.9% of all 2004 cars. The rest were advisories or minor defects.
Rough price £100–£450 our estimateAt the viewing: On a straight road the steering wheel should sit straight. Listen for knocks when turning, and check the steering feels even.
- Number plates2× usualSaab 9-512.7% All 2004 cars6.2%
Failed outright at MOT: 0.8%, against 0.7% of all 2004 cars. The rest were advisories or minor defects.
Rough price £5–£40 our estimateAt the viewing: Check the number plate lights work and the plates are clean and legal.
- Flexible brake hoses2× usualSaab 9-511.4% All 2004 cars5.6%
Failed outright at MOT: 1.6%, against 1.2% of all 2004 cars. The rest were advisories or minor defects.
Rough price £50–£200 our estimateAt the viewing: Look for cracked or bulging rubber hoses behind the wheels and in the engine bay.
Common 2004 Saab 9-5 diesel MOT failures and advisories
The share of 2004 Saab 9-5 diesel MOT tests where testers flagged each area, as a fail or an advisory. Rough prices are typical independent-garage costs.
- Suspension61% of testsRough price £120–£400
At the viewing: Listen for knocks over speed bumps, and look behind each front wheel for a snapped coil spring.
- Brakes48% of testsRough price £150–£350
At the viewing: Look for a lip on the disc edges and feel for judder or pulling when braking firmly from about 40mph.
- Lights and electrics47% of testsRough price £10–£80
At the viewing: Ask a friend to check every light, including brake lights and indicators, while you operate them.
- Tyres32% of testsRough price £70–£150
At the viewing: Check the tread on all four tyres, including the inside edges, and look for cracks or bulges.
- Oil and fluid leaks19% of testsRough price £80–£600
At the viewing: Look under the engine and on the ground where the car is usually parked for fresh oil or fluid.
- Wipers, windscreen and mirrors13% of testsRough price £15–£250
At the viewing: Check for chips in the driver's view, and test the wipers and washers.
Questions to ask the seller before buying a 2004 Saab 9-5 diesel
Ask before you travel to see it. A seller who knows the car will have answers, and receipts.
- Any recent work on the suspension arm? (Flagged at MOT 4.6× as often on the 2004 Saab 9-5 diesel as on other cars the same age.)
- Any recent work on the suspension arm bushes and joints? (Flagged at MOT 2.2× as often on the 2004 Saab 9-5 diesel as on other cars the same age.)
- Any recent work on the rust around suspension or steering mountings? (Flagged at MOT 2.4× as often on the 2004 Saab 9-5 diesel as on other cars the same age.)
- Can I see the service history and receipts for any big jobs?
Looking at a Saab 9-5?
Check the actual car: its own MOT history, mileage and what to ask the seller. Free, no sign-up.
Other years
Every year of the Saab 9-5 compared
| Year | MOT tests | Most flagged |
|---|---|---|
| 2012 | – | Too few tests |
| 2011 | 992 | Suspension 28% |
| 2010 | 1,856 | Suspension 31% |
| 2009 | 1,905 | Suspension 40% |
| 2008 | 2,685 | Suspension 43% |
| 2007 | 3,089 | Suspension 43% |
| 2006 | 3,000 | Suspension 45% |
| 2005 | 2,803 | Suspension 46% |
| 2003 | 1,427 | Suspension 47% |
| 2002 | 1,271 | Suspension 47% |
| 2001 | 992 | Suspension 43% |
| 2000 | 848 | Suspension 43% |
| 1999 | 603 | Suspension 43% |
| 1998 | 259 | Suspension 45% |
| 1997 | – | Too few tests |
| 1976 | – | Too few tests |
| 1975 | – | Too few tests |
| 1974 | – | Too few tests |
| 1973 | – | Too few tests |
| 1972 | – | Too few tests |
| 1971 | – | Too few tests |
Where this comes from: the DVSA's anonymised results for every MOT test done in Great Britain during 2023–2025, counting the MOTs of Saab 9-5 cars first registered in 2004. "Flagged" includes advisories, so it isn't the same as a fail rate. How we score