2004 Saab 9-5 petrol: common problems and MOT failures
What MOT testers find on the petrol Saab 9-5 first registered in 2004 (petrol cars only): we looked at the 1,884 MOTs these cars had during 2023–2025. Plus known faults and what to look at before you buy one.
What goes wrong more than usual on a 2004 Saab 9-5 petrol?
Parts flagged at MOT more often on the 2004 Saab 9-5 petrol than on all cars registered in 2004.
- Sub-frame bushes9.2× usualSaab 9-54.6% All 2004 cars0.5%
Failed outright at MOT: 1.2%, against 0.1% of all 2004 cars. The rest were advisories or minor defects.
Rough price £300–£1,000 our estimateAt the viewing: Look underneath at the frame the suspension bolts to. Flaky rust or holes are expensive to fix.
- Seat belts3.1× usualSaab 9-54.9% All 2004 cars1.6%
Failed outright at MOT: 1.4%, against 0.6% of all 2004 cars. The rest were advisories or minor defects.
Rough price £80–£250 our estimateAt the viewing: Pull each seatbelt sharply. It should lock and retract smoothly.
- Engine warning light2× usualSaab 9-56.5% All 2004 cars3.2%
Failed outright at MOT: 6.5%, against 3.2% of all 2004 cars. The rest were advisories or minor defects.
Rough price £10–£80 our estimateAt the viewing: Ask a friend to check every light while you work the switches: indicators, brake lights, fog lights and reversing lights.
- Suspension arm1.9× usualSaab 9-56.7% All 2004 cars3.5%
Failed outright at MOT: 0.9%, against 0.4% of all 2004 cars. The rest were advisories or minor defects.
Rough price £120–£180 (one arm) ClickMechanicAt the viewing: Listen for clunks over bumps and feel for the steering wandering. Worn arm bushes show as cracked rubber near the wheels.
- Rust around sub-frame mountings2.7× usualSaab 9-53.2% All 2004 cars1.2%
Failed outright at MOT: 0.4%, against 0.3% of all 2004 cars. The rest were advisories or minor defects.
Rough price £300–£1,000 our estimateAt the viewing: Look underneath at the frame the suspension bolts to. Flaky rust or holes are expensive to fix.
Drive shaft (CV) joints: 2.2% here, against 6.7% of all 2004 cars. Ball joint dust cover: 1.2% here, against 4.7% of all 2004 cars.
Common 2004 Saab 9-5 petrol MOT failures and advisories
The share of 2004 Saab 9-5 petrol MOT tests where testers flagged each area, as a fail or an advisory. Rough prices are typical independent-garage costs.
- Suspension45% of testsRough price £120–£400
At the viewing: Listen for knocks over speed bumps, and look behind each front wheel for a snapped coil spring.
- Brakes39% of testsRough price £150–£350
At the viewing: Look for a lip on the disc edges and feel for judder or pulling when braking firmly from about 40mph.
- Lights and electrics35% of testsRough price £10–£80
At the viewing: Ask a friend to check every light, including brake lights and indicators, while you operate them.
- Tyres27% of testsRough price £70–£150
At the viewing: Check the tread on all four tyres, including the inside edges, and look for cracks or bulges.
- Oil and fluid leaks24% of testsRough price £80–£600
At the viewing: Look under the engine and on the ground where the car is usually parked for fresh oil or fluid.
- Exhaust and emissions14% of testsRough price £100–£1,200
At the viewing: Look for black soot in the tailpipe, listen for blowing from the exhaust and check for an engine warning light.
Questions to ask the seller before buying a 2004 Saab 9-5 petrol
Ask before you travel to see it. A seller who knows the car will have answers, and receipts.
- Any recent work on the sub-frame bushes? (Flagged at MOT 9.2× as often on the 2004 Saab 9-5 petrol as on other cars the same age.)
- Any recent work on the seat belts? (Flagged at MOT 3.1× as often on the 2004 Saab 9-5 petrol as on other cars the same age.)
- Any recent work on the engine warning light? (Flagged at MOT 2× as often on the 2004 Saab 9-5 petrol as on other cars the same age.)
- Can I see the service history and receipts for any big jobs?
Looking at a Saab 9-5?
Check the actual car: its own MOT history, mileage and what to ask the seller. Free, no sign-up.
Other years
Every year of the Saab 9-5 compared
| Year | MOT tests | Most flagged |
|---|---|---|
| 2012 | – | Too few tests |
| 2011 | 992 | Suspension 28% |
| 2010 | 1,856 | Suspension 31% |
| 2009 | 1,905 | Suspension 40% |
| 2008 | 2,685 | Suspension 43% |
| 2007 | 3,089 | Suspension 43% |
| 2006 | 3,000 | Suspension 45% |
| 2005 | 2,803 | Suspension 46% |
| 2003 | 1,427 | Suspension 47% |
| 2002 | 1,271 | Suspension 47% |
| 2001 | 992 | Suspension 43% |
| 2000 | 848 | Suspension 43% |
| 1999 | 603 | Suspension 43% |
| 1998 | 259 | Suspension 45% |
| 1997 | – | Too few tests |
| 1976 | – | Too few tests |
| 1975 | – | Too few tests |
| 1974 | – | Too few tests |
| 1973 | – | Too few tests |
| 1972 | – | Too few tests |
| 1971 | – | Too few tests |
Where this comes from: the DVSA's anonymised results for every MOT test done in Great Britain during 2023–2025, counting the MOTs of Saab 9-5 cars first registered in 2004. "Flagged" includes advisories, so it isn't the same as a fail rate. How we score