Used car guide

2004 Saab 9-5 petrol: common problems and MOT failures

What MOT testers find on the petrol Saab 9-5 first registered in 2004 (petrol cars only): we looked at the 1,884 MOTs these cars had during 2023–2025. Plus known faults and what to look at before you buy one.

1,884MOTs of 2004 petrol cars, done in 2023–2025
63%pass first time (all 2004 cars: 57%)
6,200typical miles a year
9.2×the usual rate for sub-frame bushes

What goes wrong more than usual on a 2004 Saab 9-5 petrol?

Parts flagged at MOT more often on the 2004 Saab 9-5 petrol than on all cars registered in 2004.

  • Sub-frame bushes9.2× usual
    Saab 9-5
    4.6% All 2004 cars
    0.5%

    Failed outright at MOT: 1.2%, against 0.1% of all 2004 cars. The rest were advisories or minor defects.

    Rough price £300–£1,000 our estimate

    At the viewing: Look underneath at the frame the suspension bolts to. Flaky rust or holes are expensive to fix.

  • Seat belts3.1× usual
    Saab 9-5
    4.9% All 2004 cars
    1.6%

    Failed outright at MOT: 1.4%, against 0.6% of all 2004 cars. The rest were advisories or minor defects.

    Rough price £80–£250 our estimate

    At the viewing: Pull each seatbelt sharply. It should lock and retract smoothly.

  • Engine warning light2× usual
    Saab 9-5
    6.5% All 2004 cars
    3.2%

    Failed outright at MOT: 6.5%, against 3.2% of all 2004 cars. The rest were advisories or minor defects.

    Rough price £10–£80 our estimate

    At the viewing: Ask a friend to check every light while you work the switches: indicators, brake lights, fog lights and reversing lights.

  • Suspension arm1.9× usual
    Saab 9-5
    6.7% All 2004 cars
    3.5%

    Failed outright at MOT: 0.9%, against 0.4% of all 2004 cars. The rest were advisories or minor defects.

    Rough price £120–£180 (one arm) ClickMechanic

    At the viewing: Listen for clunks over bumps and feel for the steering wandering. Worn arm bushes show as cracked rubber near the wheels.

  • Rust around sub-frame mountings2.7× usual
    Saab 9-5
    3.2% All 2004 cars
    1.2%

    Failed outright at MOT: 0.4%, against 0.3% of all 2004 cars. The rest were advisories or minor defects.

    Rough price £300–£1,000 our estimate

    At the viewing: Look underneath at the frame the suspension bolts to. Flaky rust or holes are expensive to fix.

Better than most

Drive shaft (CV) joints: 2.2% here, against 6.7% of all 2004 cars. Ball joint dust cover: 1.2% here, against 4.7% of all 2004 cars.

Common 2004 Saab 9-5 petrol MOT failures and advisories

The share of 2004 Saab 9-5 petrol MOT tests where testers flagged each area, as a fail or an advisory. Rough prices are typical independent-garage costs.

  • Suspension
    45% of testsRough price £120–£400

    At the viewing: Listen for knocks over speed bumps, and look behind each front wheel for a snapped coil spring.

  • Brakes
    39% of testsRough price £150–£350

    At the viewing: Look for a lip on the disc edges and feel for judder or pulling when braking firmly from about 40mph.

  • Lights and electrics
    35% of testsRough price £10–£80

    At the viewing: Ask a friend to check every light, including brake lights and indicators, while you operate them.

  • Tyres
    27% of testsRough price £70–£150

    At the viewing: Check the tread on all four tyres, including the inside edges, and look for cracks or bulges.

  • Oil and fluid leaks
    24% of testsRough price £80–£600

    At the viewing: Look under the engine and on the ground where the car is usually parked for fresh oil or fluid.

  • Exhaust and emissions
    14% of testsRough price £100–£1,200

    At the viewing: Look for black soot in the tailpipe, listen for blowing from the exhaust and check for an engine warning light.

Questions to ask the seller before buying a 2004 Saab 9-5 petrol

Ask before you travel to see it. A seller who knows the car will have answers, and receipts.

  1. Any recent work on the sub-frame bushes? (Flagged at MOT 9.2× as often on the 2004 Saab 9-5 petrol as on other cars the same age.)
  2. Any recent work on the seat belts? (Flagged at MOT 3.1× as often on the 2004 Saab 9-5 petrol as on other cars the same age.)
  3. Any recent work on the engine warning light? (Flagged at MOT 2× as often on the 2004 Saab 9-5 petrol as on other cars the same age.)
  4. Can I see the service history and receipts for any big jobs?

Looking at a Saab 9-5?

Check the actual car: its own MOT history, mileage and what to ask the seller. Free, no sign-up.

Other years

Every year of the Saab 9-5 compared

YearMOT testsMost flagged
2012–Too few tests
2011992Suspension 28%
20101,856Suspension 31%
20091,905Suspension 40%
20082,685Suspension 43%
20073,089Suspension 43%
20063,000Suspension 45%
20052,803Suspension 46%
20031,427Suspension 47%
20021,271Suspension 47%
2001992Suspension 43%
2000848Suspension 43%
1999603Suspension 43%
1998259Suspension 45%
1997–Too few tests
1976–Too few tests
1975–Too few tests
1974–Too few tests
1973–Too few tests
1972–Too few tests
1971–Too few tests

Where this comes from: the DVSA's anonymised results for every MOT test done in Great Britain during 2023–2025, counting the MOTs of Saab 9-5 cars first registered in 2004. "Flagged" includes advisories, so it isn't the same as a fail rate. How we score