2006 Toyota RAV4 diesel: common problems and MOT failures

What goes wrong more than usual on a 2006 Toyota RAV4 diesel?

Parts flagged at MOT more often on the 2006 Toyota RAV4 diesel than on all cars registered in 2006.

• Rust around suspension or steering mountings2.7× usual
  Toyota RAV4

  13.1% All 2006 cars

  4.8%

  Failed outright at MOT: 7.8%, against 2.4% of all 2006 cars. The rest were advisories or minor defects.

  Rough price £100–£450 our estimate

  At the viewing: On a straight road the steering wheel should sit straight. Listen for knocks when turning, and check the steering feels even.

• Shock absorbers2× usual
  Toyota RAV4

  14.8% All 2006 cars

  7.4%

  Failed outright at MOT: 4.7%, against 1.9% of all 2006 cars. The rest were advisories or minor defects.

  Rough price £200–£300 (pair, average rear to front) ClickMechanic

  At the viewing: Push down hard on each corner. It should bounce once and settle. Look for oil on the shock absorber body.

• Sub-frame1.9× usual
  Toyota RAV4

  10.6% All 2006 cars

  5.6%

  Failed outright at MOT: 0.3%, against 0.3% of all 2006 cars. The rest were advisories or minor defects.

  Rough price £300–£1,000 our estimate

  At the viewing: Look underneath at the frame the suspension bolts to. Flaky rust or holes are expensive to fix.

• Body structure rust or damage2.3× usual
  Toyota RAV4

  5.5% All 2006 cars

  2.4%

  Failed outright at MOT: 2%, against 0.7% of all 2006 cars. The rest were advisories or minor defects.

  Rough price £150–£1,000 our estimate

  At the viewing: Look underneath and along the sills for flaky rust or fresh underseal hiding it.

• Anti-roll bar links7.2× usual
  Toyota RAV4

  2.9% All 2006 cars

  0.4%

  Failed outright at MOT: 2.6%, against 0.3% of all 2006 cars. The rest were advisories or minor defects.

  Rough price £100–£280 (pair of drop links) Checkatrade

  At the viewing: Drive slowly over bumps and listen for a knock or rattle from the front. Worn anti-roll bar links are a cheap fix.

Common 2006 Toyota RAV4 diesel MOT failures and advisories

The share of 2006 Toyota RAV4 diesel MOT tests where testers flagged each area, as a fail or an advisory. Rough prices are typical independent-garage costs.

• Suspension
  53% of testsRough price £120–£400

  At the viewing: Listen for knocks over speed bumps, and look behind each front wheel for a snapped coil spring.

• Brakes
  38% of testsRough price £150–£350

  At the viewing: Look for a lip on the disc edges and feel for judder or pulling when braking firmly from about 40mph.

• Lights and electrics
  36% of testsRough price £10–£80

  At the viewing: Ask a friend to check every light, including brake lights and indicators, while you operate them.

• Tyres
  29% of testsRough price £70–£150

  At the viewing: Check the tread on all four tyres, including the inside edges, and look for cracks or bulges.

• Rust and bodywork
  15% of testsRough price £150–£1,000

  At the viewing: Check the sills, wheel arches and underneath for rust, and look along the panels for uneven gaps or paint.

• Exhaust and emissions
  14% of testsRough price £100–£1,200

  At the viewing: Look for black soot in the tailpipe, listen for blowing from the exhaust and check for engine or DPF warning lights.

Known faults on the 2006 Toyota RAV4 diesel

Reported by owners, mechanics and buying guides for this model and age. Check which engine the car has, as some apply to one engine only.

• Notchy gearbox and clutch problems

  Manual gearbox

  The manual gearbox can be stiff and notchy, some cars wouldn't go into first or second, and clutches can give trouble.

  At the viewing: Try every gear from a standstill and on the move, and check the clutch bites smoothly.

  Source: What Car?: Toyota RAV4 (2006-2012) reliability

• EGR valve (diesel)

  Diesel

  The diesel's EGR valve can be a problem.

  At the viewing: Look for a smooth idle and clean pull, with no warning lights.

  Source: What Car?: Toyota RAV4 (2006-2012) reliability

• Warped brake discs and leaky door seals

  All engines

  Brake discs can warp, especially after heavy towing, and door seals can let water in.

  At the viewing: Feel for juddering through the pedal when braking, and check the carpets for damp.

  Source: What Car?: Toyota RAV4 (2006-2012) reliability

Questions to ask the seller before buying a 2006 Toyota RAV4 diesel

Ask before you travel to see it. A seller who knows the car will have answers, and receipts.

1. Any recent work on the rust around suspension or steering mountings? (Flagged at MOT 2.7× as often on the 2006 Toyota RAV4 diesel as on other cars the same age.)
2. Any recent work on the shock absorbers? (Flagged at MOT 2× as often on the 2006 Toyota RAV4 diesel as on other cars the same age.)
3. Any recent work on the sub-frame? (Flagged at MOT 1.9× as often on the 2006 Toyota RAV4 diesel as on other cars the same age.)
4. Can I see the service history and receipts for any big jobs?