2002 Vauxhall Zafira petrol: common problems and MOT failures
What MOT testers find on the petrol Vauxhall Zafira first registered in 2002 (petrol cars only): we looked at the 3,935 MOTs these cars had during 2023–2025. Plus known faults and what to look at before you buy one.
What goes wrong more than usual on a 2002 Vauxhall Zafira petrol?
Parts flagged at MOT more often on the 2002 Vauxhall Zafira petrol than on all cars registered in 2002.
- Rigid brake pipes1.9× usualVauxhall Zafira33.7% All 2002 cars18.2%
Failed outright at MOT: 7.1%, against 2.9% of all 2002 cars. The rest were advisories or minor defects.
Rough price £100–£400 our estimateAt the viewing: Ask to see underneath, or check the MOT advisories: corroded brake or fuel pipes get worse every year and fail the MOT when they do.
- Engine oil leaks1.7× usualVauxhall Zafira26.7% All 2002 cars15.8%
Failed outright at MOT: 0.9%, against 0.4% of all 2002 cars. The rest were advisories or minor defects.
Rough price £80–£600 our estimateAt the viewing: Look under the engine and where the car is usually parked for fresh oil. Ask whether the leak has been looked at.
- Coil springs2× usualVauxhall Zafira20.5% All 2002 cars10.2%
Failed outright at MOT: 5.1%, against 2.3% of all 2002 cars. The rest were advisories or minor defects.
Rough price £175–£400 (pair, one axle) ClickMechanicAt the viewing: Look behind each wheel for a snapped spring coil, and listen for a clunk or twang when turning the wheel lock to lock with the car stopped.
- Exhaust system2× usualVauxhall Zafira19.8% All 2002 cars9.9%
Failed outright at MOT: 6.3%, against 2.8% of all 2002 cars. The rest were advisories or minor defects.
Rough price £100–£500 (pipe or section) ClickMechanicAt the viewing: Listen for blowing or rattling from underneath at idle, and look for black soot around joints.
- Brake discs1.6× usualVauxhall Zafira20.5% All 2002 cars12.7%
Failed outright at MOT: 1.6%, against 0.9% of all 2002 cars. The rest were advisories or minor defects.
Rough price £150–£350 our estimateAt the viewing: Look through the wheel at the brake disc: a deep lip at the edge or heavy scoring means they're worn. Feel for judder when braking.
Suspension arm bushes and joints: 1.7% here, against 8.3% of all 2002 cars. Ball joint dust cover: 1.4% here, against 4.1% of all 2002 cars.
Common 2002 Vauxhall Zafira petrol MOT failures and advisories
The share of 2002 Vauxhall Zafira petrol MOT tests where testers flagged each area, as a fail or an advisory. Rough prices are typical independent-garage costs.
- Brakes52% of testsRough price £150–£350
At the viewing: Look for a lip on the disc edges and feel for judder or pulling when braking firmly from about 40mph.
- Suspension49% of testsRough price £120–£400
At the viewing: Listen for knocks over speed bumps, and look behind each front wheel for a snapped coil spring.
- Lights and electrics38% of testsRough price £10–£80
At the viewing: Ask a friend to check every light, including brake lights and indicators, while you operate them.
- Tyres33% of testsRough price £70–£150
At the viewing: Check the tread on all four tyres, including the inside edges, and look for cracks or bulges.
- Oil and fluid leaks28% of testsRough price £80–£600
At the viewing: Look under the engine and on the ground where the car is usually parked for fresh oil or fluid.
- Exhaust and emissions24% of testsRough price £100–£1,200
At the viewing: Look for black soot in the tailpipe, listen for blowing from the exhaust and check for an engine warning light.
Questions to ask the seller before buying a 2002 Vauxhall Zafira petrol
Ask before you travel to see it. A seller who knows the car will have answers, and receipts.
- Any recent work on the rigid brake pipes? (Flagged at MOT 1.9× as often on the 2002 Vauxhall Zafira petrol as on other cars the same age.)
- Any recent work on the engine oil leaks? (Flagged at MOT 1.7× as often on the 2002 Vauxhall Zafira petrol as on other cars the same age.)
- Any recent work on the coil springs? (Flagged at MOT 2× as often on the 2002 Vauxhall Zafira petrol as on other cars the same age.)
- Can I see the service history and receipts for any big jobs?
Looking at a Vauxhall Zafira?
Check the actual car: its own MOT history, mileage and what to ask the seller. Free, no sign-up.
Other years
Every year of the Vauxhall Zafira compared
| Year | MOT tests | Most flagged |
|---|---|---|
| 2018 | 14,390 | Tyres 33% |
| 2017 | 35,643 | Tyres 34% |
| 2016 | 35,334 | Tyres 34% |
| 2015 | 42,941 | Tyres 36% |
| 2014 | 81,860 | Tyres 37% |
| 2013 | 82,336 | Tyres 37% |
| 2012 | 47,957 | Tyres 38% |
| 2011 | 38,045 | Tyres 40% |
| 2010 | 49,287 | Suspension 46% |
| 2009 | 28,609 | Suspension 50% |
| 2008 | 41,469 | Suspension 51% |
| 2007 | 35,189 | Suspension 52% |
| 2006 | 23,570 | Suspension 54% |
| 2005 | 16,136 | Brakes 54% |
| 2004 | 12,757 | Brakes 55% |
| 2003 | 7,364 | Brakes 52% |
| 2001 | 2,155 | Brakes 56% |
| 2000 | 739 | Brakes 53% |
| 1999 | 210 | Brakes 55% |
Where this comes from: the DVSA's anonymised results for every MOT test done in Great Britain during 2023–2025, counting the MOTs of Vauxhall Zafira cars first registered in 2002. "Flagged" includes advisories, so it isn't the same as a fail rate. How we score