2003 Vauxhall Zafira petrol: common problems and MOT failures
What MOT testers find on the petrol Vauxhall Zafira first registered in 2003 (petrol cars only): we looked at the 6,748 MOTs these cars had during 2023–2025. Plus known faults and what to look at before you buy one.
What goes wrong more than usual on a 2003 Vauxhall Zafira petrol?
Parts flagged at MOT more often on the 2003 Vauxhall Zafira petrol than on all cars registered in 2003.
- Rigid brake pipes1.7× usualVauxhall Zafira32.9% All 2003 cars18.9%
Failed outright at MOT: 7.1%, against 3.1% of all 2003 cars. The rest were advisories or minor defects.
Rough price £100–£400 our estimateAt the viewing: Ask to see underneath, or check the MOT advisories: corroded brake or fuel pipes get worse every year and fail the MOT when they do.
- Engine oil leaks1.7× usualVauxhall Zafira25.5% All 2003 cars14.9%
Failed outright at MOT: 0.8%, against 0.4% of all 2003 cars. The rest were advisories or minor defects.
Rough price £80–£600 our estimateAt the viewing: Look under the engine and where the car is usually parked for fresh oil. Ask whether the leak has been looked at.
- Exhaust system2× usualVauxhall Zafira19.9% All 2003 cars10%
Failed outright at MOT: 7.2%, against 2.9% of all 2003 cars. The rest were advisories or minor defects.
Rough price £100–£500 (pipe or section) ClickMechanicAt the viewing: Listen for blowing or rattling from underneath at idle, and look for black soot around joints.
- Coil springs1.9× usualVauxhall Zafira19.9% All 2003 cars10.4%
Failed outright at MOT: 5.8%, against 2.5% of all 2003 cars. The rest were advisories or minor defects.
Rough price £175–£400 (pair, one axle) ClickMechanicAt the viewing: Look behind each wheel for a snapped spring coil, and listen for a clunk or twang when turning the wheel lock to lock with the car stopped.
- Shock absorbers2.3× usualVauxhall Zafira14.5% All 2003 cars6.4%
Failed outright at MOT: 3.9%, against 1.6% of all 2003 cars. The rest were advisories or minor defects.
Rough price £200–£300 (pair, average rear to front) ClickMechanicAt the viewing: Push down hard on each corner. It should bounce once and settle. Look for oil on the shock absorber body.
Suspension arm bushes and joints: 1.7% here, against 8.6% of all 2003 cars. Ball joint dust cover: 1.5% here, against 4.7% of all 2003 cars.
Common 2003 Vauxhall Zafira petrol MOT failures and advisories
The share of 2003 Vauxhall Zafira petrol MOT tests where testers flagged each area, as a fail or an advisory. Rough prices are typical independent-garage costs.
- Brakes52% of testsRough price £150–£350
At the viewing: Look for a lip on the disc edges and feel for judder or pulling when braking firmly from about 40mph.
- Suspension49% of testsRough price £120–£400
At the viewing: Listen for knocks over speed bumps, and look behind each front wheel for a snapped coil spring.
- Lights and electrics36% of testsRough price £10–£80
At the viewing: Ask a friend to check every light, including brake lights and indicators, while you operate them.
- Tyres35% of testsRough price £70–£150
At the viewing: Check the tread on all four tyres, including the inside edges, and look for cracks or bulges.
- Oil and fluid leaks27% of testsRough price £80–£600
At the viewing: Look under the engine and on the ground where the car is usually parked for fresh oil or fluid.
- Exhaust and emissions24% of testsRough price £100–£1,200
At the viewing: Look for black soot in the tailpipe, listen for blowing from the exhaust and check for an engine warning light.
Questions to ask the seller before buying a 2003 Vauxhall Zafira petrol
Ask before you travel to see it. A seller who knows the car will have answers, and receipts.
- Any recent work on the rigid brake pipes? (Flagged at MOT 1.7× as often on the 2003 Vauxhall Zafira petrol as on other cars the same age.)
- Any recent work on the engine oil leaks? (Flagged at MOT 1.7× as often on the 2003 Vauxhall Zafira petrol as on other cars the same age.)
- Any recent work on the exhaust system? (Flagged at MOT 2× as often on the 2003 Vauxhall Zafira petrol as on other cars the same age.)
- Can I see the service history and receipts for any big jobs?
Looking at a Vauxhall Zafira?
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Other years
Every year of the Vauxhall Zafira compared
| Year | MOT tests | Most flagged |
|---|---|---|
| 2018 | 14,390 | Tyres 33% |
| 2017 | 35,643 | Tyres 34% |
| 2016 | 35,334 | Tyres 34% |
| 2015 | 42,941 | Tyres 36% |
| 2014 | 81,860 | Tyres 37% |
| 2013 | 82,336 | Tyres 37% |
| 2012 | 47,957 | Tyres 38% |
| 2011 | 38,045 | Tyres 40% |
| 2010 | 49,287 | Suspension 46% |
| 2009 | 28,609 | Suspension 50% |
| 2008 | 41,469 | Suspension 51% |
| 2007 | 35,189 | Suspension 52% |
| 2006 | 23,570 | Suspension 54% |
| 2005 | 16,136 | Brakes 54% |
| 2004 | 12,757 | Brakes 55% |
| 2002 | 4,473 | Brakes 52% |
| 2001 | 2,155 | Brakes 56% |
| 2000 | 739 | Brakes 53% |
| 1999 | 210 | Brakes 55% |
Where this comes from: the DVSA's anonymised results for every MOT test done in Great Britain during 2023–2025, counting the MOTs of Vauxhall Zafira cars first registered in 2003. "Flagged" includes advisories, so it isn't the same as a fail rate. How we score