2005 Vauxhall Zafira petrol: common problems and MOT failures

What goes wrong more than usual on a 2005 Vauxhall Zafira petrol?

Parts flagged at MOT more often on the 2005 Vauxhall Zafira petrol than on all cars registered in 2005.

• Rigid brake pipes2.2× usual
  Vauxhall Zafira

  33.4% All 2005 cars

  14.9%

  Failed outright at MOT: 6.7%, against 2.6% of all 2005 cars. The rest were advisories or minor defects.

  Rough price £100–£400 our estimate

  At the viewing: Ask to see underneath, or check the MOT advisories: corroded brake or fuel pipes get worse every year and fail the MOT when they do.

• Exhaust system2.3× usual
  Vauxhall Zafira

  21.2% All 2005 cars

  9.4%

  Failed outright at MOT: 6.7%, against 2.6% of all 2005 cars. The rest were advisories or minor defects.

  Rough price £100–£500 (pipe or section) ClickMechanic

  At the viewing: Listen for blowing or rattling from underneath at idle, and look for black soot around joints.

• Engine oil leaks1.8× usual
  Vauxhall Zafira

  23.7% All 2005 cars

  13.3%

  Failed outright at MOT: 0.7%, against 0.3% of all 2005 cars. The rest were advisories or minor defects.

  Rough price £80–£600 our estimate

  At the viewing: Look under the engine and where the car is usually parked for fresh oil. Ask whether the leak has been looked at.

• Coil springs1.8× usual
  Vauxhall Zafira

  18.5% All 2005 cars

  10.4%

  Failed outright at MOT: 6.5%, against 2.9% of all 2005 cars. The rest were advisories or minor defects.

  Rough price £175–£400 (pair, one axle) ClickMechanic

  At the viewing: Look behind each wheel for a snapped spring coil, and listen for a clunk or twang when turning the wheel lock to lock with the car stopped.

• Drive shaft (CV) joints1.7× usual
  Vauxhall Zafira

  12.2% All 2005 cars

  7.1%

  Failed outright at MOT: 4.9%, against 3.3% of all 2005 cars. The rest were advisories or minor defects.

  Rough price £60–£350 our estimate

  At the viewing: Drive slowly on full steering lock in both directions and listen for clicking. Look for split rubber boots behind the front wheels.

Common 2005 Vauxhall Zafira petrol MOT failures and advisories

The share of 2005 Vauxhall Zafira petrol MOT tests where testers flagged each area, as a fail or an advisory. Rough prices are typical independent-garage costs.

• Brakes
  54% of testsRough price £150–£350

  At the viewing: Look for a lip on the disc edges and feel for judder or pulling when braking firmly from about 40mph.

• Suspension
  47% of testsRough price £120–£400

  At the viewing: Listen for knocks over speed bumps, and look behind each front wheel for a snapped coil spring.

• Tyres
  36% of testsRough price £70–£150

  At the viewing: Check the tread on all four tyres, including the inside edges, and look for cracks or bulges.

• Lights and electrics
  34% of testsRough price £10–£80

  At the viewing: Ask a friend to check every light, including brake lights and indicators, while you operate them.

• Oil and fluid leaks
  25% of testsRough price £80–£600

  At the viewing: Look under the engine and on the ground where the car is usually parked for fresh oil or fluid.

• Exhaust and emissions
  24% of testsRough price £100–£1,200

  At the viewing: Look for black soot in the tailpipe, listen for blowing from the exhaust and check for an engine warning light.

Known faults on the 2005 Vauxhall Zafira petrol

Reported by owners, mechanics and buying guides for this model and age. Check which engine the car has, as some apply to one engine only.

• Heater blower resistor fire recall

  All engines

  The heater fan resistor can overheat and start a fire. The first recall fix wasn’t always done properly, so cars were recalled a second time.

  At the viewing: Check every fan speed works. Ask a Vauxhall dealer to confirm both recalls were done.

  Source: Haynes: Vauxhall Zafira common problems (2005-2011)

• Sticky gearchange and scraping noise

  Manual gearbox

  Third to fourth can feel sticky and there can be a scraping noise between fifth and sixth. Fixing it means taking the gearbox out.

  At the viewing: Change through all the gears and listen for scraping at around 2,000rpm.

  Source: Haynes: Vauxhall Zafira common problems (2005-2011)

• Starter that runs by itself

  All engines

  Water getting into the engine control unit can make the starter run when it shouldn’t.

  At the viewing: Make sure the starter stops as soon as the engine fires.

  Source: Haynes: Vauxhall Zafira common problems (2005-2011)

• Wrong fuel gauge reading

  All engines

  A software fault in the instrument cluster can make the fuel gauge unreliable.

  At the viewing: Compare the gauge with the trip computer’s range.

  Source: Haynes: Vauxhall Zafira common problems (2005-2011)

Questions to ask the seller before buying a 2005 Vauxhall Zafira petrol

Ask before you travel to see it. A seller who knows the car will have answers, and receipts.

1. Have both heater resistor recalls been done by a Vauxhall dealer?
2. Any recent work on the rigid brake pipes? (Flagged at MOT 2.2× as often on the 2005 Vauxhall Zafira petrol as on other cars the same age.)
3. Any recent work on the exhaust system? (Flagged at MOT 2.3× as often on the 2005 Vauxhall Zafira petrol as on other cars the same age.)
4. Any recent work on the engine oil leaks? (Flagged at MOT 1.8× as often on the 2005 Vauxhall Zafira petrol as on other cars the same age.)
5. Can I see the service history and receipts for any big jobs?