Used car guide

2004 Fiat Punto diesel: common problems and MOT failures

What MOT testers find on the diesel Fiat Punto first registered in 2004 (diesel cars only): we looked at the 206 MOTs these cars had during 2023–2025. Plus known faults and what to look at before you buy one.

Small sample: there were only 206 MOTs of these cars during 2023–2025, so treat the percentages as rough. The known faults below don't depend on it.

206MOTs of 2004 diesel cars, done in 2023–2025
54%pass first time (all 2004 cars: 57%)
4,800typical miles a year
2.6×the usual rate for coil springs

What goes wrong more than usual on a 2004 Fiat Punto diesel?

Parts flagged at MOT more often on the 2004 Fiat Punto diesel than on all cars registered in 2004.

  • Coil springs2.6× usual
    Fiat Punto
    28.2% All 2004 cars
    10.7%

    Failed outright at MOT: 3.4%, against 2.7% of all 2004 cars. The rest were advisories or minor defects.

    Rough price £175–£400 (pair, one axle) ClickMechanic

    At the viewing: Look behind each wheel for a snapped spring coil, and listen for a clunk or twang when turning the wheel lock to lock with the car stopped.

  • Headlights1.9× usual
    Fiat Punto
    25.2% All 2004 cars
    13.1%

    Failed outright at MOT: 7.8%, against 4.9% of all 2004 cars. The rest were advisories or minor defects.

    Rough price £40–£400 our estimate

    At the viewing: Check both headlights on dipped and full beam, and look for cloudy or cracked lenses.

  • Rust around suspension or steering mountings2.4× usual
    Fiat Punto
    14.6% All 2004 cars
    6.1%

    Failed outright at MOT: 9.7%, against 2.9% of all 2004 cars. The rest were advisories or minor defects.

    Rough price £100–£450 our estimate

    At the viewing: On a straight road the steering wheel should sit straight. Listen for knocks when turning, and check the steering feels even.

  • Drive shaft (CV) joints2.3× usual
    Fiat Punto
    15% All 2004 cars
    6.6%

    Failed outright at MOT: 7.8%, against 3% of all 2004 cars. The rest were advisories or minor defects.

    Rough price £60–£350 our estimate

    At the viewing: Drive slowly on full steering lock in both directions and listen for clicking. Look for split rubber boots behind the front wheels.

Common 2004 Fiat Punto diesel MOT failures and advisories

The share of 2004 Fiat Punto diesel MOT tests where testers flagged each area, as a fail or an advisory. Rough prices are typical independent-garage costs.

  • Suspension
    51% of testsRough price £120–£400

    At the viewing: Listen for knocks over speed bumps, and look behind each front wheel for a snapped coil spring.

  • Brakes
    45% of testsRough price £150–£350

    At the viewing: Look for a lip on the disc edges and feel for judder or pulling when braking firmly from about 40mph.

  • Lights and electrics
    43% of testsRough price £10–£80

    At the viewing: Ask a friend to check every light, including brake lights and indicators, while you operate them.

  • Tyres
    33% of testsRough price £70–£150

    At the viewing: Check the tread on all four tyres, including the inside edges, and look for cracks or bulges.

  • Rust and bodywork
    16% of testsRough price £150–£1,000

    At the viewing: Check the sills, wheel arches and underneath for rust, and look along the panels for uneven gaps or paint.

  • Driveshafts and joints
    16% of testsRough price £60–£350

    At the viewing: On full steering lock, drive slowly and listen for clicking from the front wheels.

Questions to ask the seller before buying a 2004 Fiat Punto diesel

Ask before you travel to see it. A seller who knows the car will have answers, and receipts.

  1. Any recent work on the coil springs? (Flagged at MOT 2.6× as often on the 2004 Fiat Punto diesel as on other cars the same age.)
  2. Any recent work on the headlights? (Flagged at MOT 1.9× as often on the 2004 Fiat Punto diesel as on other cars the same age.)
  3. Any recent work on the rust around suspension or steering mountings? (Flagged at MOT 2.4× as often on the 2004 Fiat Punto diesel as on other cars the same age.)
  4. Can I see the service history and receipts for any big jobs?

Looking at a Fiat Punto?

Check the actual car: its own MOT history, mileage and what to ask the seller. Free, no sign-up.

Other years

Every year of the Fiat Punto compared

YearMOT testsMost flagged
2018937Tyres 27%
20173,709Tyres 31%
20165,041Tyres 31%
20157,359Tyres 33%
201410,901Suspension 40%
201313,056Suspension 42%
201218,119Suspension 41%
201117,315Suspension 45%
201018,670Suspension 51%
20095,707Suspension 50%
200816,962Suspension 50%
200727,019Suspension 52%
200618,489Suspension 54%
20055,048Suspension 52%
20033,913Suspension 50%
20022,338Suspension 47%
20011,022Suspension 41%
2000412Suspension 50%
1999238Suspension 39%
1998283Brakes 35%
1997174Suspension 39%
1996140Brakes 38%
1995141Brakes 39%
1994–Too few tests

Where this comes from: the DVSA's anonymised results for every MOT test done in Great Britain during 2023–2025, counting the MOTs of Fiat Punto cars first registered in 2004. "Flagged" includes advisories, so it isn't the same as a fail rate. How we score