Used car guide

2021 BMW 520i hybrid: common problems and MOT failures

What MOT testers find on the hybrid BMW 520i first registered in 2021 (hybrid cars only): we looked at the 993 MOTs these cars had during 2023–2025. Plus known faults and what to look at before you buy one.

993MOTs of 2021 hybrid cars, done in 2023–2025
90%pass first time (all 2021 cars: 87%)
8,200typical miles a year
23%had tyres flagged

Common 2021 BMW 520i hybrid MOT failures and advisories

The share of 2021 BMW 520i hybrid MOT tests where testers flagged each area, as a fail or an advisory. Rough prices are typical independent-garage costs.

  • Tyres
    23% of testsRough price £70–£150

    At the viewing: Check the tread on all four tyres, including the inside edges, and look for cracks or bulges.

  • Lights and electrics
    3% of testsRough price £10–£80

    At the viewing: Ask a friend to check every light, including brake lights and indicators, while you operate them.

  • Seats and seatbelts
    2% of testsRough price £80–£250

    At the viewing: Pull each seatbelt sharply. It should lock, and retract cleanly.

  • Wipers, windscreen and mirrors
    2% of testsRough price £15–£250

    At the viewing: Check for chips in the driver's view, and test the wipers and washers.

  • Brakes
    1% of testsRough price £150–£350

    At the viewing: Look for a lip on the disc edges and feel for judder or pulling when braking firmly from about 40mph.

Known faults on the 2021 BMW 520i hybrid

Reported by owners, mechanics and buying guides for this model and age. Check which engine the car has, as some apply to one engine only.

  • Ten recalls

    All engines

    Recalls also covered the brake pedal switch, curtain airbags, the steering gear, a balance shaft bearing, 48-volt battery cables, rear driveshafts and plug-in hybrid batteries.

    At the viewing: Ask a BMW dealer to confirm every recall has been done.

    Source: What Car?: used BMW 5 Series (2017-2023) reliability

  • Electrical and sensor faults

    All engines

    Most petrol faults are electrical, including faulty sensors, persistent warning lights and infotainment faults.

    At the viewing: Test every button and screen, and look for warning lights.

    Source: What Car?: used BMW 5 Series (2017-2023) reliability

Questions to ask the seller before buying a 2021 BMW 520i hybrid

Ask before you travel to see it. A seller who knows the car will have answers, and receipts.

  1. Can I see the service history and receipts for any big jobs?

Looking at a BMW 520i?

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Other years

Every year of the BMW 520i compared

YearMOT testsMost flagged
2022571Tyres 20%
2020383Tyres 24%
2018119Tyres 18%
2016315Tyres 17%
2015582Tyres 25%
2014332Tyres 28%
2013192Tyres 22%
2012225Tyres 31%
2005154Suspension 42%
2004696Suspension 45%
20031,079Suspension 42%
2002913Brakes 42%
2001709Brakes 38%
2000404Suspension 45%
1999390Brakes 45%
1998287Suspension 47%
1997150Brakes 45%
1996120Suspension 37%
1995303Suspension 49%
1994183Brakes 39%
1993121Suspension 41%

Where this comes from: the DVSA's anonymised results for every MOT test done in Great Britain during 2023–2025, counting the MOTs of BMW 520i cars first registered in 2021. "Flagged" includes advisories, so it isn't the same as a fail rate. How we score